worm gear speed reducer manufacturer, suppliers, factory, exporters

worm gear speed reducer
One reduction worm gearing offers high ratio reduction with few shifting parts in a close-coupled small drive. The proper angle arrangement of driving-to-driven machine requires a the least space. Input and output shafts can be prolonged in either or both directions in horizontal or vertical arrangements adaptable to any mounting requirement. Efficient electric motor speeds are reduced to slow speed requirements of many industrial machines in one reduction.
Product Features
Ratios 5:1 to 70:1
Hollow & Solid Output Shafts
Vertical & Horizontal Mounting
Fan Cooled (Standard)
Motor Mounts (C-Encounter Adapters or Scoops)
Cast Iron or Metal Housings
Products
The exclusive usage of the involute Helicoid Thread form (with leaving side contact) on the worm and gear offers high efficiencies, and lengthy service lifestyle. The hardened ground and polished alloy steel worm develops a even, work hardened surface on the bronze equipment. Because of this worm gears wear in and improve with extented service while various other gears are wearing out. Ever-Power offers a broad collection of model configurations, sizes, ratios, and accessories from our standard product line.
Fabricated Designs
If the application involves severe shock loads or feasible housing damage from external sources (as in steel mills or mobile tools applications) Ever-Power can provide fabricated steel housings with up to 48″ center distances. Fabricated housings provide optimum rigidity and strength which allows the transmitting of higher horsepower levels than are feasible with regular cast iron models. Extra heavy aspect plates connect the worm and gear shaft bearing facilitates, assuring proper meshing of the gear under all load circumstances. In smaller sizes, fabricated metal reducers are interchangeable with Ever-Power standard cast iron reducers.
Custom Designs
Ever-Power can provide custom acceleration and reversed engineered reducers for the application, be it a new project or a primary drop-in replacement for a competitor’s acceleration reducer. Fabricated steel reducers enable Ever-Power to match a competitor’s footprint, centerline, and shaft elevation allowing a direct drop-in alternative saving the client time and money.
Long – Quiet Life
All worm gears in Ever-Power reducers are produced from phosphorous bronze. Our style also incorporates a hardened, floor and polished alloy steel worm. This combination develops a clean, work-hardened mating surface area of the bronze gear which improves with prolonged service.
Worm gearing is a course of gear reducers that utilizes correct angle, nonintersecting shafts. This style of reducer provides clean and quiet operation and allows for the likelihood of large speed reductions. These gears can be found from share in a wide variety of ratios, from as low as 4:1 up to 3600:1. The compact design and construction allows worm equipment reducers to be positioned in a relatively small space. Thus, very high reductions in a restricted package size may be accomplished with this configuration. Our worm gear features the constant sliding tooth actions between worm and the teeth. This escalates the tolerance for weighty loads and shock loads. Worm gear drives provide users high reducing capacity for relatively low cost in comparison with some other types of gearing.
The utilization of worm gearing extends across many industries including food, beverage and grain and has many applications. Some applications that utilize worm gearing are: conveyors, mixers and bucket elevators.
Ever-Power worm equipment reducer gearbox series base on years of encounters uses designed teeth surface with unsurpassed torque transfer efficiency with great functionality, efficency and price.Worm gear program transmits power through sliding contact, leading to extremely low vibration , sound, small backlash and self-locking property
-Housing:Onetime we casting creats great rigidity for severe impacts. Outer cooling fins and internal lubrication essential oil diversion channel style to increase heat dissipation.
-Worm Shaft: Manufactured with Carbon alloyed Metal S45C or SCM415, precison machined and carburized to HRC45 or HRC60, after that for precision tooth grinding to ensure maximum contacting.
-Worm Wheel: Manufactured with Carbon alloy ALBC2, teeth are machined by precision CNC hobbing machine to sustain high impact.
A worm equipment reducer is one kind of reduction gear package which includes a worm pinion input, an output worm equipment, and features a right angle output orientation. This type of reduction gear container is generally used to take a rated motor acceleration and produce a low speed output with higher torque value based on the decrease ratio. They often can resolve space-saving problems since the worm equipment reducer is one of the sleekest decrease gearboxes available because of the small diameter of its result gear.
worm gear reducerWorm equipment reducers are also a popular type of rate reducer because they offer the greatest speed reduction in the tiniest package. With a higher ratio of speed reduction and high torque result multiplier, it’s unsurprising that many power transmission systems utilize a worm gear reducer. Some of the most typical applications for worm gears are available in tuning instruments, medical tests equipment, elevators, security gates, and conveyor belts.
SW-1 and SW-5
Torque Transmission offers two sizes of worm equipment reducer, the SW-1 and the SW-5 and both can be found in a range of ratios. The SW-1 ratios include 3.5:1 to 60:1 and the SW-5 ratios include 5:1 to 100:1. Both these options are produced with rugged compression-molded glass-fill polyester housings for a durable, long lasting, light-weight speed reducer that’s also compact, noncorrosive, and nonmetallic.
Features
Our worm gear reducers offer an option of a good or hollow output shaft and show an adjustable mounting position. Both SW-1 and the SW-5, nevertheless, can withstand shock loading better than other reduction gearbox styles, making them well suited for demanding applications.
Rugged compression-molded glass-fill up polyester housing
Light-weight and compact
Non corrosive
Non metallic
Range of ratios
SW-1, 3.5:1 to 60:1
SW-5, 5:1 to 100:1
Grease Lubrication
Solid or Hollow output shaft
Adjustable mounting position
Worm Equipment Reducers also called worm gearbox or worm rate reducers. Worm equipment reducers are used for speed decrease and increasing the torque for electrical electric motor drives. You can decide to attach your NEMA motor to the reducer utilizing the NEMA C face flange or make use of a coupling. If you want a coupling for the result or input shaft see our coupling section for choosing the coupling. You can expect four assemblies left hands and right hand and double result shaft and shaft insight and shaft result. Interchangeable with most worm gear manufactures. Find data sheet in product overview for diamensions. If you don’t see your type, make sure you Contact Us.
8 Ratios Available from 5:1 to 60:1
7 Gear Box Sizes from 1.33 to 3.25″
Universally Interchangeable Design for OEM Replacement
Double Bearings Applied to Both Shaft Ends
Anti-Rust Primer Applied Inside and Outside Gearbox
Shaft Sleeve Protects All Shafts
S45C Carbon Metal Shafts
Flange Mount Models for 56C and 145TC Motors
Ever-Power DDVM series triple-reduction worm gear swiftness reducers can be found in ratios from 5000:1 to 175,000:1 and middle distances from 7” to 20” (larger sizes available on request). Result torque ranges from 33,000 in lbs. for the 7” CD DDVM-70 to 582,900 in pounds for the DDVM-200. Mechanical HP input requirements are from 0.09 HP for the 175,000:1 7 in CD reducer to 6.25 HP for the 5000:1 20” CD unit. These reducers are available in four configurations: horizontal, vertical, shafted, and shaft mounted.
These reducers are perfect for water/waste-water tools drive applications such as for example thickeners and clarifiers, which require a vertical down shaft. Other obtainable configurations also make Ever-Power triple decrease reducers perfect for make use of on mixers, elevators, solar panels, astronomical telescopes, indexing tables, hoists, conveyors, or additional process or components handling systems where large torques/slower speeds are needed.
These reducers are also obtainable with a helical main reduction stage and so are termed the HDVM series
Product Features
Ratios 5000:1 to 175,000:1
HP from 0.09 to 6.25.
Output Torque to 583,000 in lbs.
Output RPM as low as 0.01 with a 1750 RPM input.
Ideal for ultra-slow speed, high torque applications
8 Ratios Available from 5:1 to 60:1
7 Gear Box Sizes from 1.33 to 3.25″
Universally Interchangeable Design for OEM Replacement
Double Bearings Used on Both Shaft Ends
Anti-Rust Primer Applied Outside and inside Gearbox
Shaft Sleeve Protects All Shafts
S45C Carbon Metal Shafts
Flange Mount Versions for 56C and 145TC Motors
Description
The HDR Series worm gear reducers are found in low to moderate horsepower applications to lessen speeds and increase torque. Worm gear reducers can be found in direct or indirect drive, direct drive models are 56C or 145TC flange mount with either right, still left or dual output shafts or a hollow bore result. The indirect drive versions are shaft input-shaft output boxes for make use of with sprocket or pulley drive systems. They offer an effective low cost solution to speed decrease and improved torque, with higher tolerances for shock loading than helical gear reducers.
In order to select a gearbox speed reducer, you will have to determine the required torque and provider factor for the application form. Click on “Specs” above for a desk that will aid in determining the service aspect. For service factors above 1.0, multiply the mandatory torque by the provider factor.
Our standard 700 Series – the heart of Ever-Power quickness reducer product line – has been serving industry reliably for over 40 years. Its tested modular design has set the industry standard for efficiency and is the most imitated item in today’s worm gear rate reducer marketplace. But why accept a knock-off when you can have the initial – from Ever-Power.
Specifications
11 basic solitary reduction sizes
8 basic dual reduction sizes
1/6 – 25 HP
5:1 – 100:1 ratios single reduction
100:1 – 3600:1 ratios double reduction
Non-flanged, NEMA C-face quill, and coupled input styles
Projecting and hollow output shafts
Projecting diameters from 1/2″ to 2-1/4″
Hollow result bore diameters from 5/8″ to 3-7/16″ (with over 20 bore sizes in stock)
Product Features
The 700 Series’ huge oil reservoir provides efficient heat dissipation and lubrication for longer operating life.
Its multi-position mounting versatility permits installation in practically any position.
Housings are straddle-milled, best and bottom, for precise alignment of horizontal and vertical bases.
Internal baffles assure positive, leak-free venting.
The 700 Series’ rugged housing, fabricated of fine-grained, gear-quality cast iron, provides maximum strength for maximum durability, and also greater precision during worm and gear alignment.
Ever-Power 700 Series high-strength bronze worm equipment is straddle mounted between heavy-duty tapered roller bearings to increase thrust and overhung load capacities, sizes 713-760.
Our 700 Series’ high-strength steel output shaft assures convenience of high torque and overhung loads.
Pipe plugs allow easy fill, level, and drain in virtually any mounting position.
The 700 Series’ super-finished oil-seal diameters on both input and output shafts extend seal life.
Both 2D and 3D CAD drawings are available in our eCatalog.
TheIncreased Quality! Industrial Rated! Inexpensive!One-piece gearcase, without external ribs, is constructed of close-grained cast iron and provides for rigid equipment and bearing support. In addition, it offers excellent heat dissipation.Double lip, spring-loaded seals protect from oil leakage and prevent dirt from entering.Stepped shafts with oversized ball andtapered roller bearings.Carbon steel shafts for greater power.High tensile strength cast bronze worm wheel and hardened and floor alloy steel worm made intregal with the shaft for long and trouble-free life.Oil sight gauge for simple maintenance (unavailable on sizes 25 and 34).Factory oil stuffed.Every device test run prior to shipment.Universal installation with bolt-on ft.Highly modifiable design.All of this at substantially lower prices than you have already been accustomed to paying for reducers of lesser quality. Less