Tag Archives: helical motor gearbox

China Good quality Helical Bevel Gearing Gearbox with Motor Manufacturer Reducer for Hammer Mills gearbox adjustment

Product Description

Product Description

Bevel helical geared motor is characterized by compact structure, light weight, large torque and excellent performance.Prompt delivery within short time.

It is made of rib-reinforced rigid case and premium alloy-steel gear which is hardened by carbon penetration and grinded precisely. Stable in running, low noise, large in load, low in consumption, efficient in transmission, low in temperature rise, and long in service life.

The mounting styles are footing, flange, torque arm and so on. The output style are shaft, hollow shaft, the alpine and shrink disc are for choice.

 

Company Profile

 

We would like to introduce ourselves as:

 

 The largest manufacturer and exporter of worm gear reducers in Asia.

 

Established in 1976, we transformed from a county owned factory to private 1 in 1996. HangZhou SINO-DEUTSCH POWER TRANSMISSION EQUIPMENT CO.,LTD is our new name since 2001.

 

We are the first manufacturer of reducers and gearboxes in China who was given export license since year 1993.

 

“Fixedstar” brand gearboxes and reducers are the first owner of CHINA TOP BRAND and Most Famous Trade Mark for reducers.

First to achieve ISO9001 and CE Certificate among all manufacturers of gearboxes in China.

 

As a professional manufacturer of worm gearbox and worm gear reducers in China, we mainly produce reduction gearbox,aluminum case worm gearboxes,arc gear cylindrical worm gearboxes, worm gear reducers, in line helical gearboxes, and cyclo drive reducers, etc. These products feature rational structure, stable performance, and reliable quality, and so on. They are widely used in power, mining, metallurgy, building material, chemical, food, printing, ceramic, paper-making, tobacco, and other industries.

 

We have 600 workers in our factory, which covers 70,000 square CHINAMFG in HangZhou. We have been making 2,500 units of reducers everyday since 2012. We are proudly exporting 70% of our products to more than 40 countries all over the word. Our customers come from Italy, Germany, USA, Canada, Spain, UK, Mexico, Brazil, Argentina, Turkey, Singapore and other main industrial countries in the world. 30% of them are OEM made for direct manufacturers of other products. 
 

We warmly welcome customers from other parts of the world to visit us. Seeing is believing. We are very confident that after visiting our facility, you will have confidence on our products. We have the latest automatic equipments and experienced workers to ensure the stable quality and large output. We have the most sophisticated technical and engineering team to support most demanding requirement on standard and OEM products.

 

Looking CHINAMFG to meeting you in HangZhou, China.

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Application: Motor, Industry
Function: Distribution Power, Change Drive Torque, Speed Changing
Layout: Vertical
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Double-Step
Customization:
Available

|

Customized Request

worm gearbox

What are the Noise Levels Associated with Worm Gearboxes?

The noise levels associated with worm gearboxes can vary depending on several factors, including the design, quality, operating conditions, and maintenance of the gearbox. Here are some key points to consider:

  • Design and Quality: Well-designed and high-quality worm gearboxes tend to produce lower noise levels. Factors such as gear tooth profile, precision manufacturing, and proper alignment can contribute to reduced noise.
  • Gear Engagement: The way the worm and worm wheel engage and mesh with each other can impact noise levels. Proper tooth contact and alignment can help minimize noise during operation.
  • Lubrication: Inadequate or improper lubrication can lead to increased friction and wear, resulting in higher noise levels. Using the recommended lubricant and maintaining proper lubrication levels are important for noise reduction.
  • Operating Conditions: Operating the gearbox within its specified load and speed limits can help prevent excessive noise generation. Overloading or operating at high speeds beyond the gearbox’s capabilities can lead to increased noise.
  • Backlash: Excessive backlash or play between the gear teeth can lead to impact noise as the teeth engage. Proper backlash adjustment can help mitigate this issue.
  • Maintenance: Regular maintenance, including gear inspection, lubrication checks, and addressing any wear or damage, can help keep noise levels in check.

It’s important to note that while worm gearboxes can produce some noise due to the nature of gear meshing, proper design, maintenance, and operation can significantly reduce noise levels. If noise is a concern for your application, consulting with gearbox manufacturers and experts can provide insights into selecting the right gearbox type and implementing measures to minimize noise.

worm gearbox

Worm Gearboxes in Conveyor Systems: Benefits and Considerations

Worm gearboxes play a crucial role in conveyor systems, offering several benefits and considerations for their effective integration:

  • Space Efficiency: Worm gearboxes have a compact design, making them suitable for applications with limited space, such as conveyor systems.
  • High Reduction Ratios: Worm gearboxes can achieve high reduction ratios in a single stage, allowing for slower conveyor speeds without sacrificing torque.
  • Self-Locking: Worm gearboxes have inherent self-locking properties, preventing the conveyor from moving when the motor is not actively driving it.
  • Directional Control: Worm gearboxes facilitate directional control, enabling the conveyor to move forward or reverse as needed.
  • Low Noise: Worm gearboxes often produce lower noise levels compared to other gearbox types, contributing to quieter conveyor operation.

However, there are also considerations to keep in mind when using worm gearboxes in conveyor systems:

  • Efficiency: Worm gearboxes may have lower mechanical efficiency compared to some other gearbox types, leading to energy losses.
  • Heat Generation: Worm gearboxes can generate more heat due to sliding contact between the worm and gear, necessitating proper cooling mechanisms.
  • Lubrication: Proper lubrication is critical to prevent wear and ensure efficient operation. Regular maintenance is required to monitor lubrication levels.
  • Load and Speed: Worm gearboxes are well-suited for applications with high torque and low to moderate speed requirements. They may not be optimal for high-speed conveyors.

Before integrating a worm gearbox into a conveyor system, it’s important to carefully consider the specific requirements of the application, including load, speed, space constraints, and efficiency needs. Consulting with gearbox experts and manufacturers can help ensure the right choice for the conveyor’s performance and longevity.

worm gearbox

How Does a Worm Gearbox Compare to Other Types of Gearboxes?

Worm gearboxes offer unique advantages and characteristics that set them apart from other types of gearboxes. Here’s a comparison between worm gearboxes and some other common types:

  • Helical Gearbox: Worm gearboxes have higher torque multiplication, making them suitable for heavy-load applications, while helical gearboxes are more efficient and offer smoother operation.
  • Bevel Gearbox: Worm gearboxes are compact and can transmit motion at right angles, similar to bevel gearboxes, but worm gearboxes have self-locking capabilities.
  • Planetary Gearbox: Worm gearboxes provide high torque output and are cost-effective for applications with high reduction ratios, whereas planetary gearboxes offer higher efficiency and can handle higher input speeds.
  • Spur Gearbox: Worm gearboxes have better shock load resistance due to their sliding motion, while spur gearboxes are more efficient and suitable for lower torque applications.
  • Cycloidal Gearbox: Cycloidal gearboxes have high shock load capacity and compact design, but worm gearboxes are more cost-effective and can handle higher reduction ratios.

While worm gearboxes have advantages such as high torque output, compact design, and self-locking capability, the choice between gearbox types depends on the specific requirements of the application, including torque, efficiency, speed, and space limitations.

China Good quality Helical Bevel Gearing Gearbox with Motor Manufacturer Reducer for Hammer Mills   gearbox adjustment	China Good quality Helical Bevel Gearing Gearbox with Motor Manufacturer Reducer for Hammer Mills   gearbox adjustment
editor by CX 2024-04-08

China Good quality Factory Wholesale Cement Cylindrical Skm58b Helical Worm Electric Motor Reduction Gearbox wholesaler

Product Description

Recommended by seller

Technical features

The high degree of modularity is a design feature of SKM.SKB series helical-hypoid gear unit. It can be connected respectively with motors such as normal motor, brake motor, explosion-proof motor, frequency conversion motor, servo motor, IEC motor and so on. This kind of product is widely used in drive fields such as textile, footstuff, ceramice packing, logistic, plastics and so on

 

 

 

Product Parameters

Applicable Industries

Garment Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory

Gearing Arrangement

Hypoid

Output Torque

100~500NM

Input Speed

1400rpm

Output Speed

5~187

Place of CHINAMFG

China

Brand Name

CHINAMFG

Product name

Hypoid gear reducer

Color

Blue

Ratio

5-400

Certificate

ISO9001 CCC CE

 

Products characteristics

SKM SKB Series helical gear units has more than 4 types, power 0.12-4kw, ratio 7.73-302.5, torque max 100-500NM, Modulaw and multistructure can meet the demands of various conditions.

(1) Ground-hardened helical gears.
(2) Modularity, can be combined in many forms
(3) Made of high-quality aluminum alloy, light in weight and nonrusting
(4)Large in output torque, high efficiencym energy saving and environmental protection
(5) The mounting dimension of SKM series are compatible with SMRV series worm gear unit
(A part of SMRV050 dimensions are different from SKM28)
(6) The mounting dimension of SKB series are compatible with W series worm gear unit.

Features&Specification

SKM28B~SKM58B:2-Stage hypoid helical gear units. Speed ratio range7.48~60.5 SKM28C~SKM58C:3-Stage hypoid helical gear units. Speed ratio range:4918~302.5 One of the features of the hypoid gear speed reducer is that the shafts intersect at 2 mutually parallel planes,providing greater torque in the same construction space than an ordinary helical gear reducer. And its strength is much higher than that of worm gear reducer. 1.Omnidirectional mounting 2.Housing made of high-quality aluminum alloydie-casting,light weight good rust resistance 3.Low back clearance 4.Smooth transmission and low noise 5.Customized products available

For more models, please contact us!

F helical gear reducer

Parallel output, compact structure, large transmission torque, stable operation, low noise and long life.

Installation method: base installation, flange installation, torque arm installation.

Reduction ratio: basic type 2 level 4.3-25.3, 3 level 28.2-273, combined to 18509.

The rotation direction of the input and output of the basic two-stage is the same, and the three-stage is opposite; please consult when combining.

Output mode: hollow shaft output or CHINAMFG shaft output.

Average efficiency: Level 2 96%, Level 3 94%, F/CR average efficiency 85%.

K helical bevel gear reducer

Vertical output, compact structure, hard tooth surface transmission torque, high-precision gears ensure stable work, low noise
and long life.

Installation method: base installation, flange installation, torque arm installation, small flange installation.
Input mode: motor direct connection, motor belt connection or input shaft, connection flange input.

Output mode: hollow shaft output or CHINAMFG shaft output, the average efficiency is 94%.

Reduction ratio: basic type 8.1-191, combined to 13459.

R helical gear reducer

Small bias output, compact structure, maximum use of cabinet space, the second and third levels are in the same cabinet. Using an integral cast box, the box structure has good rigidity, which is easy to improve the strength of the shaft and the life of the
bearing.

Installation method: pedestal installation, flanges with large and small flanges are easy to choose.

CHINAMFG shaft output, the average efficiency is 96% in the second stage, 94% in the third stage, and 85% in CR/CR. The CRM series specially designed for mixing can carry large axial and radial forces.

Company Profile

 

Certifications

 

Packaging & Shipping

 

FAQ

 

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Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Transmission Parts
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Torque Arm Type
Step: Single-Step
Samples:
US$ 80/Piece
1 Piece(Min.Order)

|
Request Sample

worm gearbox

Self-Locking Properties in a Worm Gearbox

Yes, worm gearboxes exhibit self-locking properties, which can be advantageous in certain applications. Self-locking refers to the ability of a mechanism to prevent the transmission of motion from the output shaft back to the input shaft when the system is at rest. Worm gearboxes inherently possess self-locking properties due to the unique design of the worm gear and worm wheel.

The self-locking behavior arises from the angle of the helix on the worm shaft. In a properly designed worm gearbox, the helix angle of the worm is such that it creates a mechanical advantage that resists reverse motion. When the gearbox is not actively driven, the friction between the worm threads and the worm wheel teeth creates a locking effect.

This self-locking feature makes worm gearboxes particularly useful in applications where holding a load in position without external power is necessary. For instance, they are commonly used in situations where there’s a need to prevent a mechanism from backdriving, such as in conveyor systems, hoists, and jacks.

However, it’s important to note that while self-locking properties can be beneficial, they also introduce some challenges. The high friction between the worm gear and worm wheel during self-locking can lead to higher wear and heat generation. Additionally, the self-locking effect can reduce the efficiency of the gearbox when it’s actively transmitting motion.

When considering the use of a worm gearbox for a specific application, it’s crucial to carefully analyze the balance between self-locking capabilities and other performance factors to ensure optimal operation.

worm gearbox

How to Calculate the Efficiency of a Worm Gearbox

Calculating the efficiency of a worm gearbox involves determining the ratio of output power to input power. Efficiency is a measure of how well the gearbox converts input power into useful output power without losses. Here’s how to calculate it:

  • Step 1: Measure Input Power: Measure the input power (Pin) using a power meter or other suitable measuring equipment.
  • Step 2: Measure Output Power: Measure the output power (Pout) that the gearbox is delivering to the load.
  • Step 3: Calculate Efficiency: Calculate the efficiency (η) using the formula: Efficiency (η) = (Output Power / Input Power) * 100%

For example, if the input power is 1000 watts and the output power is 850 watts, the efficiency would be (850 / 1000) * 100% = 85%.

It’s important to note that efficiencies can vary based on factors such as gear design, lubrication, wear, and load conditions. The calculated efficiency provides insight into how effectively the gearbox is converting power, but it’s always a good practice to refer to manufacturer specifications for gearbox efficiency ratings.

worm gearbox

Can a Worm Gearbox Provide High Torque Output?

Yes, a worm gearbox is capable of providing high torque output due to its unique design and principle of operation. Worm gears are known for their high torque multiplication capabilities, making them suitable for applications that require significant torque transfer.

The torque output of a worm gearbox is influenced by several factors:

  • Lead Angle: The lead angle of the worm affects the mechanical advantage of the gear system. A larger lead angle can result in higher torque output.
  • Worm Diameter: A larger diameter worm can offer increased torque output as it provides more contact area with the gear.
  • Gear Ratio: The gear ratio between the worm and the gear determines the torque multiplication factor. A higher gear ratio leads to higher torque output.
  • Lubrication: Proper lubrication is essential to minimize friction and ensure efficient torque transmission.
  • Material and Quality: High-quality materials and precision manufacturing contribute to the gearbox’s ability to handle high torque loads.

Due to their ability to provide high torque output in a compact form factor, worm gearboxes are commonly used in various industrial applications, including heavy machinery, construction equipment, conveyor systems, and more.

China Good quality Factory Wholesale Cement Cylindrical Skm58b Helical Worm Electric Motor Reduction Gearbox   wholesaler China Good quality Factory Wholesale Cement Cylindrical Skm58b Helical Worm Electric Motor Reduction Gearbox   wholesaler
editor by CX 2024-04-04

China Standard Nmrv Series Worm Gear Reducer Shaft Motor Speed Bevel Helical Gearbox manufacturer

Product Description

 

High Rpm RV series Aluminum Alloy Worm Gear box NMRV 571-150 Reducer Variable Wheel Drive Speed Reduction Worm Gearbox

Product Parameters

Specification

Type

Worm Gearbox/Worm Gear Speed Reducer

Model

NMRV:571,030,040,050,063,075,090,110,130,150

Center distance

25-150mm

Ratio

5,7.5,10,15,20,25,30,40,50,60,80,100

Torque

1.8-1800Nm

Motor

2 pole, 4 pole, 6 pole

Mounting position

Omnidirectional

Color

Blue/Silver grey Or On request

Material

NMRV571~090:Aluminum alloy; NMRV110~150 Cast iron

Details

Multiple inputs and outputs

Feature
1. Mad of high-quality aluminum alloy,light weight and non-rusting
2. Large output torque
3. Smooth in running and low in noise,can work long time in dreadful conditions.
4. High in radiating efficiency.
5. Good-looking in appearance,durable in service life and small in volume.
6. Suitable for omnibearing installation.

contact-info.html
 

Model

NMRV571, NMRV030, NMRV040, NMRV050, NMRV063, NMRV075, NMRV090, NMRV110, NMRV130, NMRV150 

Ratio

5,7.5,10,15,20,25,30,40,50,60,80,100

Output Torque

1.8-1760Nm

Application

Machinery Industry

Input Speed

900-2800RPM

Output Speed

10-250RPM

Material

Housing: Size 25-110 Is Aluminum Alloy, Size 110-150 Is Cast-Iron

Worm Wheel: ZCuSn10Pb1

Worm:20Cr

Pinion:Tin Bronze

Output Shaft: Steel-45#

IEC Flange

IEC Standard Flange Or On Customer Request

Detailed Photos

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Hardness: Hardened Tooth Surface
Installation: 90 Degree
Layout: Expansion
Gear Shape: Bevel Gear
Step: Single-Step
Type: Gear Reducer
Samples:
US$ 30/Piece
1 Piece(Min.Order)

|
Request Sample

worm gearbox

Calculating Gear Ratio in a Worm Reducer

The gear ratio in a worm reducer is determined by the number of teeth on the worm wheel (also known as the worm gear) and the number of threads on the worm shaft. The gear ratio formula for a worm reducer is:

Gear Ratio = Number of Teeth on Worm Wheel / Number of Threads on Worm Shaft

For example, if the worm wheel has 60 teeth and the worm shaft has a single thread, the gear ratio would be 60:1.

It’s important to note that worm reducers have an inherent self-locking property due to the angle of the worm threads. As a result, the gear ratio also affects the mechanical advantage and the system’s ability to resist backdriving.

When calculating the gear ratio, ensure that the worm reducer is properly designed and that the gear ratio aligns with the desired mechanical characteristics for your application. Additionally, consider factors such as efficiency, load capacity, and speed limitations when selecting a gear ratio for a worm reducer.

worm gearbox

How to Calculate the Input and Output Speeds of a Worm Gearbox?

Calculating the input and output speeds of a worm gearbox involves understanding the gear ratio and the principles of gear reduction. Here’s how you can calculate these speeds:

  • Input Speed: The input speed (N1) is the speed of the driving gear, which is the worm gear in this case. It is usually provided by the manufacturer or can be measured directly.
  • Output Speed: The output speed (N2) is the speed of the driven gear, which is the worm wheel. To calculate the output speed, use the formula:

    N2 = N1 / (Z1 * i)

Where:
N2 = Output speed (rpm)
N1 = Input speed (rpm)
Z1 = Number of teeth on the worm gear
i = Gear ratio (ratio of the number of teeth on the worm gear to the number of threads on the worm)

It’s important to note that worm gearboxes are designed for gear reduction, which means that the output speed is lower than the input speed. Additionally, the efficiency of the gearbox, friction, and other factors can affect the actual output speed. Calculating the input and output speeds is crucial for understanding the performance and capabilities of the worm gearbox in a specific application.

worm gearbox

What is a Worm Gearbox and How Does It Work?

A worm gearbox, also known as a worm gear reducer, is a mechanical device used to transmit rotational motion and torque between non-parallel shafts. It consists of a worm screw and a worm wheel, both of which have helical teeth. The worm screw resembles a threaded cylinder, while the worm wheel is a gear with teeth that mesh with the worm screw.

The working principle of a worm gearbox involves the interaction between the worm screw and the worm wheel. When the worm screw is rotated, its helical teeth engage with the teeth of the worm wheel. As the worm screw rotates, it translates the rotational motion into a perpendicular motion, causing the worm wheel to rotate. This perpendicular motion allows the worm gearbox to achieve a high gear reduction ratio, making it suitable for applications that require significant speed reduction.

One of the key features of a worm gearbox is its ability to provide a high gear reduction ratio in a compact design. However, due to the sliding nature of the meshing teeth, worm gearboxes may exhibit higher friction and lower efficiency compared to other types of gearboxes. Therefore, they are often used in applications where efficiency is not the primary concern but where high torque and speed reduction are essential, such as conveyor systems, elevators, automotive steering systems, and certain industrial machinery.

China Standard Nmrv Series Worm Gear Reducer Shaft Motor Speed Bevel Helical Gearbox   manufacturer China Standard Nmrv Series Worm Gear Reducer Shaft Motor Speed Bevel Helical Gearbox   manufacturer
editor by CX 2024-03-14

China Standard High Power Helical Worm Electric Motor Speed Reducer Helical Worm Speed Reducer Transmission Gearbox differential gearbox

Product Description

High power helical worm speed reducers  

Characteristics:
1. Combination of helical-worm gears, small in size, light weight, compact structure, large reduction ratio and strong bearing capacity;
2.  Bump gearbox body surface has a cooling effect, low temperature rise and low noise;
3.  Good sealing performance and strong working environment adaptability;
4.  High drive accuracy, particularly adapted to the frequent starts occasions;
5. Input types:  motor directly connected, the motor belt join or input shaft coupling flange input.

China manufacturer of S series helical-worm gear box Specification:
Output speed: 0.1 ~ 433 r/ min
Output torque: acuities were 4200 n. m
Motor power: 0.18 ~ 22 kw
link code and form:
S – shaft extension type connection
SA – shaft coupling
SF -flange, shaft extension type installation
SAF – shaft, flange installation

Application:
coal equipment, ferrous metallurgy, mining machinery, paper machinery, rubber and plastics, petrochemical, lifting transportation, drink beer, food packaging, pharmacy and leather, textile dyeing and printing, environmental protection equipment, light industry machinery and so on.

Packing and shipping
1 Prevent from damage.
2. As customers’ requirements, in perfect condition.
3. Delivery : As per contract delivery on time
4. Shipping : As per client request. We can accept CIF, Door to Door etc. or client authorized agent we supply all the necessary assistant

About us:
HangZhou CHINAMFG machinery technology Co., Ltd is an industry transmission solutions manufacuturer and service provider.

We offer 1 stop solution for power transmission products for different factories, such as chemicals, energy, material handling, environmental, extraction, pulp and paper, steel and metal, food and beverage, and construction industries.

We supply: Customised gears, Small gearmotors, Industrial gearboxes, Motors, Brand product sourcing.

Our industrial Gear, Gearbox, gearmotor and motor are sold to more than 30 countries. High quality, good price, in time response and sincere service are our value and promises. We aim at making happy cooperation with our customers, bring them reliable and comfortable service. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Industry
Hardness: Hardened
Installation: Horizontal Type
Layout: Coaxial
Gear Shape: Bevel Gear
Step: Three-Step
Customization:
Available

|

Customized Request

worm gearbox

How to Install and Align a Worm Reducer Properly

Proper installation and alignment of a worm reducer are crucial for ensuring optimal performance and longevity. Follow these steps to install and align a worm reducer:

  1. Preparation: Gather all the necessary tools, equipment, and safety gear before starting the installation process.
  2. Positioning: Place the worm reducer in the desired location, ensuring that it is securely mounted to a stable surface. Use appropriate fasteners and mounting brackets as needed.
  3. Shaft Alignment: Check the alignment of the input and output shafts. Use precision measurement tools to ensure that the shafts are parallel and in line with each other.
  4. Base Plate Alignment: Align the base plate of the reducer with the foundation or mounting surface. Ensure that the base plate is level and properly aligned before securing it in place.
  5. Bolt Tightening: Gradually and evenly tighten the mounting bolts to the manufacturer’s specifications. This helps ensure proper contact between the reducer and the mounting surface.
  6. Check for Clearance: Verify that there is enough clearance for any rotating components or parts that may move during operation. Avoid any interference that could cause damage or performance issues.
  7. Lubrication: Apply the recommended lubricant to the worm reducer according to the manufacturer’s guidelines. Proper lubrication is essential for smooth operation and reducing friction.
  8. Alignment Testing: After installation, run the worm reducer briefly without a load to check for any unusual noises, vibrations, or misalignment issues.
  9. Load Testing: Gradually introduce the intended load to the worm reducer and monitor its performance. Ensure that the reducer operates smoothly and efficiently under the load conditions.

It’s important to refer to the manufacturer’s installation guidelines and specifications for your specific worm reducer model. Proper installation and alignment will contribute to the gearbox’s reliability, efficiency, and overall functionality.

worm gearbox

Worm Gearbox Applications in Robotics and Automation

Worm gearboxes play a crucial role in various robotics and automation applications due to their unique characteristics and benefits. Here are some common applications where worm gearboxes are used:

  • Robotic Arm Movement: Worm gearboxes are employed in robotic arms to provide precise and controlled movement. The self-locking property of worm gearboxes helps maintain the arm’s position without requiring additional brakes.
  • Conveyor Systems: In automated production lines, worm gearboxes are used to drive conveyor belts and move materials or products along assembly lines with accuracy.
  • Precision Positioning: Worm gearboxes are used in precision positioning systems, such as those found in pick-and-place robots and CNC machines. They ensure accurate and repeatable movements.
  • Pan and Tilt Mechanisms: Worm gearboxes are utilized in pan and tilt mechanisms of surveillance cameras, robotic cameras, and sensors. The self-locking feature helps stabilize and maintain the desired angle.
  • Automated Gates and Doors: Worm gearboxes are used in automated gate and door systems to control their opening and closing movements smoothly and safely.
  • Material Handling: Robots in warehouses and distribution centers use worm gearboxes to manipulate and lift objects, enhancing efficiency in material handling.
  • Medical Robotics: Worm gearboxes are employed in medical robots for surgical procedures, diagnostic equipment, and rehabilitation devices, ensuring precise and controlled movements.
  • Industrial Robots: Industrial robots rely on worm gearboxes for various tasks, including welding, painting, assembly, and packaging, where precise movements are essential.
  • Automated Testing Equipment: In testing and inspection applications, worm gearboxes provide the necessary movement and positioning for accurate testing and measurements.
  • Food and Beverage Industry: Worm gearboxes are used in automated food processing and packaging systems, ensuring hygienic and precise movement of products.

Worm gearboxes are preferred in these applications due to their compact size, high torque output, self-locking feature, and ability to provide a right-angle drive. However, selecting the right gearbox requires considering factors such as load, speed, efficiency, and environmental conditions.

worm gearbox

Preventing Backlash in a Worm Gearbox

Backlash in a worm gearbox can lead to reduced accuracy, positioning errors, and decreased overall efficiency. Here are steps to prevent or minimize backlash:

  • High-Quality Components: Use high-quality worm gears and worm wheels with tight manufacturing tolerances. Precision components will help reduce backlash.
  • Proper Meshing: Ensure the worm gear and worm wheel are properly aligned and meshed. Improper meshing can lead to increased backlash.
  • Preload: Applying a small amount of preload to the worm gear can help reduce backlash. However, excessive preload can increase friction and wear.
  • Anti-Backlash Mechanisms: Consider using anti-backlash mechanisms, such as spring-loaded systems or adjustable shims, to compensate for any inherent backlash.
  • Lubrication: Proper lubrication can reduce friction and play a role in minimizing backlash. Use a lubricant that provides good film strength and reduces wear.
  • Maintenance: Regularly inspect and maintain the gearbox to identify and address any changes in backlash over time.

It’s important to strike a balance between reducing backlash and maintaining smooth operation. Consulting with gearbox experts and following manufacturer guidelines will help you optimize your worm gearbox’s performance while minimizing backlash.

China Standard High Power Helical Worm Electric Motor Speed Reducer Helical Worm Speed Reducer Transmission Gearbox   differential gearbox	China Standard High Power Helical Worm Electric Motor Speed Reducer Helical Worm Speed Reducer Transmission Gearbox   differential gearbox
editor by CX 2024-01-31

China Custom R F K S Series Gear Box Industrial Transmission Parts Shaft Mount Geared Motor Speed Reducer Worm Bevel Helical Gearbox with Great quality

Product Description

R F K S Series Gear Box Industrial Transmission Parts Shaft Mount Geared Motor Speed Reducer Worm bevel Helical Gearbox

Features

1. Compact structure and simple assembly;
2. Wide speed ranges and high torque;
3. Low noise, good sealing performance, high efficiency;
4. Stable and safe, long lifetime, universal;
5. Multi-structure, various assembling methods

Product Photos

Product Description

                                                                  ANG Helical Gear Reducer
Model R17 ~ 187, F37-177, K37-187, S37-97, HB01-26
Input power 0.06kw ~ 5000kw
Input speed 750rpm ~ 3000rpm
Reduction ratio 1/1.3 ~ 1/27000
Input motor AC (1 phase or 3 phase) / DC / BLDC motor
Install type Foot / CHINAMFG shaft / Hollow shaft / Output flange…
Efficiency 94% ~ 98 % for R F K series
Material of housing die-cast aluminum / Cast iron / Stainless steel
Precision of gear Accurate grinding, class 6
Heat treatment Carburizing and quenching
Accessories Brake / Flange / Motor adapter / Torque arm …

Advantages

 

FAQ

Q: Can you make the gearbox with customization?
A: Yes, we can customize per your request, like power, voltage, speed, shaft size, flange, terminal box, IP grade, etc.

Q: Do you provide samples?
A: Yes. The sample is available for testing.

Q: What is your MOQ?
A: It is 1pcs for the beginning of our business.

Q: What’s your lead time?
A: Standard products need 5-30days, a bit longer for customized products.

Q: Do you provide technical support?
A: Yes. Our company have design and development team, we can provide technical support if you
need.

Q: How to ship to us?
A: It is available by air, or by sea, or by train.

Q: How to pay the money?
A: T/T and L/C are preferred, with a different currency, including USD, EUR, RMB, etc.

Q: How can I know the product is suitable for me?
A: >1ST confirm drawing and specification >2nd test sample >3rd start mass production.

Q: Can I come to your company to visit?
A: Yes, you are welcome to visit us at any time.

Q: How shall we contact you?
A: You can send an inquiry directly, and we will respond within 24 hours.
 

Application: Motor, Machinery
Function: Change Drive Torque
Layout: Coaxial
Samples:
US$ 300/Piece
1 Piece(Min.Order)

|

Order Sample

Cast Iron
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

worm gearbox

Can a Worm Gearbox Be Used in Heavy-Duty Machinery?

Yes, a worm gearbox can be used in heavy-duty machinery and is often chosen for such applications due to its inherent characteristics and advantages:

  • High Torque Transmission: Worm gearboxes are known for their ability to transmit high torque loads, making them suitable for heavy-duty machinery that requires significant power transmission.
  • Load Distribution: The design of worm gears provides robust load distribution and excellent contact between the worm and worm wheel teeth. This enhances their load-carrying capacity, making them capable of handling heavy loads without premature wear or failure.
  • Compact Design: Worm gearboxes are compact and offer high reduction ratios in a single stage. This allows for the reduction of high input speeds to lower output speeds, often required in heavy-duty machinery.
  • Overload Protection: Worm gears have a natural self-locking feature, which means the gear cannot be easily back-driven by external forces. This feature provides inherent overload protection, preventing damage to the gearbox and machinery in cases of sudden load spikes.
  • Smooth Operation: Worm gearboxes offer smooth and steady operation, which is crucial for heavy-duty machinery where precision and controlled movement are essential.

However, when considering the use of a worm gearbox in heavy-duty applications, it’s important to ensure proper engineering and sizing. The design should account for factors such as load, speed, duty cycle, lubrication, and temperature to ensure optimal performance and longevity.

Overall, worm gearboxes are well-suited for heavy-duty machinery across various industries, including mining, construction, manufacturing, and more.

worm gearbox

Worm Gearboxes in Conveyor Systems: Benefits and Considerations

Worm gearboxes play a crucial role in conveyor systems, offering several benefits and considerations for their effective integration:

  • Space Efficiency: Worm gearboxes have a compact design, making them suitable for applications with limited space, such as conveyor systems.
  • High Reduction Ratios: Worm gearboxes can achieve high reduction ratios in a single stage, allowing for slower conveyor speeds without sacrificing torque.
  • Self-Locking: Worm gearboxes have inherent self-locking properties, preventing the conveyor from moving when the motor is not actively driving it.
  • Directional Control: Worm gearboxes facilitate directional control, enabling the conveyor to move forward or reverse as needed.
  • Low Noise: Worm gearboxes often produce lower noise levels compared to other gearbox types, contributing to quieter conveyor operation.

However, there are also considerations to keep in mind when using worm gearboxes in conveyor systems:

  • Efficiency: Worm gearboxes may have lower mechanical efficiency compared to some other gearbox types, leading to energy losses.
  • Heat Generation: Worm gearboxes can generate more heat due to sliding contact between the worm and gear, necessitating proper cooling mechanisms.
  • Lubrication: Proper lubrication is critical to prevent wear and ensure efficient operation. Regular maintenance is required to monitor lubrication levels.
  • Load and Speed: Worm gearboxes are well-suited for applications with high torque and low to moderate speed requirements. They may not be optimal for high-speed conveyors.

Before integrating a worm gearbox into a conveyor system, it’s important to carefully consider the specific requirements of the application, including load, speed, space constraints, and efficiency needs. Consulting with gearbox experts and manufacturers can help ensure the right choice for the conveyor’s performance and longevity.

worm gearbox

How Does a Worm Gearbox Compare to Other Types of Gearboxes?

Worm gearboxes offer unique advantages and characteristics that set them apart from other types of gearboxes. Here’s a comparison between worm gearboxes and some other common types:

  • Helical Gearbox: Worm gearboxes have higher torque multiplication, making them suitable for heavy-load applications, while helical gearboxes are more efficient and offer smoother operation.
  • Bevel Gearbox: Worm gearboxes are compact and can transmit motion at right angles, similar to bevel gearboxes, but worm gearboxes have self-locking capabilities.
  • Planetary Gearbox: Worm gearboxes provide high torque output and are cost-effective for applications with high reduction ratios, whereas planetary gearboxes offer higher efficiency and can handle higher input speeds.
  • Spur Gearbox: Worm gearboxes have better shock load resistance due to their sliding motion, while spur gearboxes are more efficient and suitable for lower torque applications.
  • Cycloidal Gearbox: Cycloidal gearboxes have high shock load capacity and compact design, but worm gearboxes are more cost-effective and can handle higher reduction ratios.

While worm gearboxes have advantages such as high torque output, compact design, and self-locking capability, the choice between gearbox types depends on the specific requirements of the application, including torque, efficiency, speed, and space limitations.

China Custom R F K S Series Gear Box Industrial Transmission Parts Shaft Mount Geared Motor Speed Reducer Worm Bevel Helical Gearbox   with Great quality China Custom R F K S Series Gear Box Industrial Transmission Parts Shaft Mount Geared Motor Speed Reducer Worm Bevel Helical Gearbox   with Great quality
editor by CX 2023-12-12

China Standard CZPT S Series Helical Worm Gearbox with 2.2kw Three Phase Motor comer gearbox

Product Description

S helical worm gearbox motor/ reducer motor

S series is 1 kind of Helical worm gearbox ,designed as Modularization and high-stainless cast iron case . It is combination of helical gear and worm gear ,which with higher efficiency and strength than simple aluminum worm gearbox . Due to their outstanding efficiency, these drives can be used in every industrial sector and tailored to individual torque and speed requirements. The gear ratios afforded by the helical-worm gear stage and the low noise levels during operation make these gear motor  ideal low-cost solutions for simple applications 

GPHQ S worm reducer motor materials 

housing material: HT2OO high-strength cast iron
Gear material: 20CrMnTi
Surface hardness of gear HRC58°-62°
Gear core hardness HRC33°-40°
Input/Output shaft material 40Cr
Input/Output shaft hardness HBS241°-286°
Shaft at oil seal position hardness HRC48 ° -55 °
Machining precision of gears material Accurate grinding 6-5 grade
Efficiency up to 98%
Noise(Max) 60-68dB
Temp.rise: 40°C
Vibration ≤20um
Motor IP54, F class ,B5 FLANGE 
color : blue  (if you need big quantity ,we can done as your wanted color )

 Our  reduction geared motor Advantage

1,reasonable price with excellent quality 
2,delivery in time 
3,safe ,reliable ,economical and durable 
4,stable transmission ,quiet operation 
5,smooth running and low noise 
6,nice appearance ,durable service life 
7,high heat-radiating efficiency ,high carrying ability 
8,each gearbox must be tested before packing
9.reply in high efficiency during 1 working day 
10. professional to produce gearbox and electric motor .

If there is any question, please don’t hesitate to contact with me (EVA), U can send us your inquiry. And you will get response in 1 working day.
 
GEARBOX CATALOGUE :
CERTIFICATION  : 

PRODUCING PROCESS:

PACKAGE : 

for 1 container, directly loading ,for less, all goods with pallet.

FAQ
1, Q:what\’s your MOQ for ac gearbox motor  ?
A: 1pc is ok for each type electric gear box  motor 

2, Q: What about your warranty for your induction speed reducer motor ?
A: 1 year ,but except man-made destroyed

3, Q: which payment way you can accept ?
A: TT, western union .

4, Q: how about your payment way ?
A: 100%payment in advanced less $5000 ,30% payment in advanced payment , 70% payment before sending over $5000.

5, Q: how about your packing of speed reduction motor  ?
A: plywood case ,if size is small  ,we will pack with pallet for less 1 container 

6, Q: What information should be given, if I buy electric helical geared motor  from you ?
A: rated power,  ratio or output speed,type ,voltage , mounting way , quantity , if more is better .

Application: Motor, Machinery, Agricultural Machinery
Layout: Bevel
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step
Surface Hardness of Gear: HRC58°-62°
Customization:
Available

|

Customized Request

worm gearbox

Can a Worm Gearbox be Used for High-Speed Applications?

Worm gearboxes are generally not recommended for high-speed applications due to their inherent design characteristics. Here’s why:

  • Efficiency: Worm gearboxes tend to have lower efficiency compared to other gearbox types, which means they can generate more heat and experience more energy loss at high speeds.
  • Heat Generation: The sliding contact between the worm and worm wheel in a worm gearbox can lead to significant friction and heat generation, especially at high speeds. This heat can cause thermal expansion, affecting the gearbox’s performance and longevity.
  • Wear and Noise: High speeds can exacerbate wear and noise issues in worm gearboxes. Increased friction and wear can lead to faster degradation of components, resulting in reduced lifespan and increased maintenance needs.
  • Backlash: Worm gearboxes may have higher backlash compared to other gearbox types, which can impact precision and accuracy in high-speed applications.

While worm gearboxes are more commonly used in applications requiring high torque and moderate speeds, they may not be the best choice for high-speed scenarios. If high-speed operation is a requirement, other gearbox types such as helical, spur, or planetary gearboxes are often better suited due to their higher efficiency, lower heat generation, and reduced wear at elevated speeds.

worm gearbox

Materials Used for Worm Gears

Worm gears are manufactured using a variety of materials to meet different application requirements. Some commonly used materials for worm gears include:

  • Steel: Steel is a popular choice for worm gears due to its strength, durability, and wear resistance. It can handle heavy loads and is often used in industrial applications.
  • Bronze: Bronze offers good lubricity and is commonly used for the worm gear (worm) component. It provides effective wear resistance and works well in applications where quiet operation is essential.
  • Cast Iron: Cast iron is known for its high strength and durability. It’s often used for worm gears in applications where shock loads or heavy-duty conditions are expected.
  • Aluminum: Aluminum worm gears are lightweight and corrosion-resistant, making them suitable for applications where weight reduction is important.
  • Plastic: Some worm gears are made from plastic materials such as nylon or acetal. These materials are often chosen for their self-lubricating properties and quiet operation.
  • Composite Materials: Composite materials can offer a combination of properties, such as lightweight construction and corrosion resistance. They can be suitable for specific applications.

The choice of material depends on factors such as the application’s load, speed, operating environment, and required performance characteristics. It’s important to consider these factors when selecting the appropriate material for worm gears to ensure optimal performance and longevity.

worm gearbox

Preventing Backlash in a Worm Gearbox

Backlash in a worm gearbox can lead to reduced accuracy, positioning errors, and decreased overall efficiency. Here are steps to prevent or minimize backlash:

  • High-Quality Components: Use high-quality worm gears and worm wheels with tight manufacturing tolerances. Precision components will help reduce backlash.
  • Proper Meshing: Ensure the worm gear and worm wheel are properly aligned and meshed. Improper meshing can lead to increased backlash.
  • Preload: Applying a small amount of preload to the worm gear can help reduce backlash. However, excessive preload can increase friction and wear.
  • Anti-Backlash Mechanisms: Consider using anti-backlash mechanisms, such as spring-loaded systems or adjustable shims, to compensate for any inherent backlash.
  • Lubrication: Proper lubrication can reduce friction and play a role in minimizing backlash. Use a lubricant that provides good film strength and reduces wear.
  • Maintenance: Regularly inspect and maintain the gearbox to identify and address any changes in backlash over time.

It’s important to strike a balance between reducing backlash and maintaining smooth operation. Consulting with gearbox experts and following manufacturer guidelines will help you optimize your worm gearbox’s performance while minimizing backlash.

China Standard CZPT S Series Helical Worm Gearbox with 2.2kw Three Phase Motor   comer gearbox	China Standard CZPT S Series Helical Worm Gearbox with 2.2kw Three Phase Motor   comer gearbox
editor by CX 2023-10-09

China factory Industrial Gearbox China Reducer High Rpm Helical Transmission Speed Drive Reduction Electric Motor Transmission Prices Variator CZPT Excavator Worm Gearbox sequential gearbox

Product Description

Industrial Gearbox China Reducer High Rpm Helical Transmission Speed Drive Reduction Electric Motor Transmission Prices Variator CHINAMFG Excavator Worm Gearbox

Application of Industrial Gearbox

Industrial gearboxes are used in a wide variety of applications where high torque and low speed are required. Some of the most common applications include:

  • Material handling: Industrial gearboxes are used in material handling equipment, such as conveyors, cranes, and hoists.
  • Machine tools: Industrial gearboxes are used in machine tools, such as lathes, milling machines, and drills.
  • Robotics: Industrial gearboxes are used in robotics, such as industrial robots and automated guided vehicles (AGVs).
  • Mining: Industrial gearboxes are used in mining equipment, such as crushers, conveyors, and pumps.
  • Wind turbines: Industrial gearboxes are used in wind turbines, to transmit power from the blades to the generator.

Industrial gearboxes are a versatile type of gear reducer that can be used in a wide variety of applications. They are characterized by their high torque, low speed, and compact size.

Here are some of the advantages of using industrial gearboxes:

  • High torque: Industrial gearboxes can generate a high torque, making them ideal for applications where a lot of force needs to be applied.
  • Low speed: Industrial gearboxes can operate at a low speed, making them ideal for applications where noise and vibration need to be minimized.
  • Compact size: Industrial gearboxes are typically compact and lightweight, making them easy to install and maintain.
  • Durability: Industrial gearboxes are designed to withstand high loads and harsh environments.

Overall, industrial gearboxes are a valuable tool for a variety of applications. They offer a number of advantages that can help to improve safety, efficiency, and productivity.

Here are some additional details about the applications of industrial gearboxes:

Material handling: Industrial gearboxes are used in material handling equipment to transmit power from the motor to the load. This allows the equipment to move materials at a controlled speed and torque.

Machine tools: Industrial gearboxes are used in machine tools to transmit power from the motor to the cutting tool. This allows the cutting tool to operate at a high speed and torque, which is necessary for cutting through tough materials.

Robotics: Industrial gearboxes are used in robotics to transmit power from the motor to the robot’s joints. This allows the robot to move its joints at a controlled speed and torque, which is necessary for performing tasks such as picking and placing objects.

Mining: Industrial gearboxes are used in mining equipment to transmit power from the motor to the load. This allows the equipment to move materials at a controlled speed and torque, which is necessary for mining operations.

Wind turbines: Industrial gearboxes are used in wind turbines to transmit power from the blades to the generator. This allows the generator to generate electricity at a controlled speed and torque, which is necessary for providing power to homes and businesses.

Industrial gearboxes are a vital part of many different industries. They help to improve safety, efficiency, and productivity by transmitting power from the motor to the load in a controlled and efficient manner.

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Three-Ring
Hardness: Hardened Tooth Surface
Installation: Torque Arm Type
Step: Stepless
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

worm gearbox

Can a Worm Gearbox be Used for High-Speed Applications?

Worm gearboxes are generally not recommended for high-speed applications due to their inherent design characteristics. Here’s why:

  • Efficiency: Worm gearboxes tend to have lower efficiency compared to other gearbox types, which means they can generate more heat and experience more energy loss at high speeds.
  • Heat Generation: The sliding contact between the worm and worm wheel in a worm gearbox can lead to significant friction and heat generation, especially at high speeds. This heat can cause thermal expansion, affecting the gearbox’s performance and longevity.
  • Wear and Noise: High speeds can exacerbate wear and noise issues in worm gearboxes. Increased friction and wear can lead to faster degradation of components, resulting in reduced lifespan and increased maintenance needs.
  • Backlash: Worm gearboxes may have higher backlash compared to other gearbox types, which can impact precision and accuracy in high-speed applications.

While worm gearboxes are more commonly used in applications requiring high torque and moderate speeds, they may not be the best choice for high-speed scenarios. If high-speed operation is a requirement, other gearbox types such as helical, spur, or planetary gearboxes are often better suited due to their higher efficiency, lower heat generation, and reduced wear at elevated speeds.

worm gearbox

How to Calculate the Input and Output Speeds of a Worm Gearbox?

Calculating the input and output speeds of a worm gearbox involves understanding the gear ratio and the principles of gear reduction. Here’s how you can calculate these speeds:

  • Input Speed: The input speed (N1) is the speed of the driving gear, which is the worm gear in this case. It is usually provided by the manufacturer or can be measured directly.
  • Output Speed: The output speed (N2) is the speed of the driven gear, which is the worm wheel. To calculate the output speed, use the formula:

    N2 = N1 / (Z1 * i)

Where:
N2 = Output speed (rpm)
N1 = Input speed (rpm)
Z1 = Number of teeth on the worm gear
i = Gear ratio (ratio of the number of teeth on the worm gear to the number of threads on the worm)

It’s important to note that worm gearboxes are designed for gear reduction, which means that the output speed is lower than the input speed. Additionally, the efficiency of the gearbox, friction, and other factors can affect the actual output speed. Calculating the input and output speeds is crucial for understanding the performance and capabilities of the worm gearbox in a specific application.

worm gearbox

Lubrication Requirements for a Worm Gearbox

Lubrication is crucial for maintaining the performance and longevity of a worm gearbox. Here are the key considerations for lubricating a worm gearbox:

  • Type of Lubricant: Use a high-quality, high-viscosity lubricant specifically designed for worm gearboxes. Worm gearboxes require lubricants with additives that provide proper lubrication and prevent wear.
  • Lubrication Interval: Follow the manufacturer’s recommendations for lubrication intervals. Regularly check the gearbox’s temperature and oil condition to determine the optimal frequency of lubrication.
  • Oil Level: Maintain the proper oil level to ensure effective lubrication. Too little oil can lead to insufficient lubrication, while too much oil can cause overheating and foaming.
  • Lubrication Points: Identify all the lubrication points on the gearbox, including the worm and wheel gear surfaces. Apply the lubricant evenly to ensure complete coverage.
  • Temperature: Consider the operating temperature of the gearbox. Some lubricants have temperature limits, and extreme temperatures can affect lubricant viscosity and performance.
  • Cleanliness: Keep the gearbox and the surrounding area clean to prevent contaminants from entering the lubricant. Use proper filtration and seals to maintain a clean environment.
  • Monitoring: Regularly monitor the gearbox’s temperature, noise level, and vibration to detect any signs of inadequate lubrication or other issues.

Proper lubrication will reduce friction, wear, and heat generation, ensuring smooth and efficient operation of the worm gearbox. Always refer to the manufacturer’s guidelines for lubrication specifications and intervals.

China factory Industrial Gearbox China Reducer High Rpm Helical Transmission Speed Drive Reduction Electric Motor Transmission Prices Variator CZPT Excavator Worm Gearbox   sequential gearbox	China factory Industrial Gearbox China Reducer High Rpm Helical Transmission Speed Drive Reduction Electric Motor Transmission Prices Variator CZPT Excavator Worm Gearbox   sequential gearbox
editor by CX 2023-09-13

China Professional S Series Foot-Mounted Helical Worm Gear Unit with CZPT Shaft Electric Motor Speed Reducer Gearbox with Hot selling

Product Description

 

Product Description

 

Product Description

-S Series Helical gearbox
 

 

Product Features
1.High modular design.
2.Integrated casting housing,compact dimension,high loading support, stable transmitting and low noise level.
3.With the special gear geometry, it gets high torque, efficiency and long life circle.
4.It can achieve the direct combination for 2 sets of gearbox.
5.High efficiency and save power.

6.Save cost and low maintenance.

 

Product Parameters

1. Technical data

Size 38 48 58 68 78 88 98
Structure BS   BSA   BSF   BSAF   BSAT   BSAZ
Input Power(kW) 0.18~0.75 0.18~1.5 0.18~3 0.25~5.5 0.55~7.5 0.75~15 1.5~22
Ratio 10.27~165.71 11.46~244.74 10.78~196.21 11.55~227.20 9.96~241.09 11.83~223.26 12.75~230.48
Permissible Torque(N.m) 90 170 300 520 1270 2280 4000
Weight(kg) 7 10 14 26 50 100 170

2: Design option
 

S series gear units are available in the following designs
S…Y… Foot-mounted parallel shaft helical gear units with solid shaft
SA…Y… Parallel shaft helical gear units with hollow shaft
SAZ…Y… Short-flange mounted parallel shaft helical gear units with hollow shaft
SF…Y… Flange-mounted parallel shaft helical gear units with solid shaft
SAT…Y… Flange-mounted parallel shaft helical gear units with hollow shaft
S(SF,SA,SAF,SAZ)S… Shaft input parallel shaft helical gear units
S(SF,SA,SAF,SAZ)…R…Y… Combinatorial parallel shaft helical gear units
S(SF,SA,SAF,SAZ)S…R… Shaft input combinatorial parallel shaft helical gear units

 

Materials Data Sheet

Housing material

Grey Cast iron

Housing hardness

HBS163~255

Gear material

20CrMnTi alloy steel

Surface hardness of gears

HRC58°~62 °

Gear core hardness

HRC33~48

Input / Output shaft material

40Cr alloy steel

Input / Output shaft hardness

HRC32~36

Machining precision of gears

accurate grinding, 6~5 Grade

Lubricating oil

GB L-CKC220-460, Shell Omala220-460

Heat treatment

tempering, cementiting, quenching, normalizing, etc.

Efficiency

94%~96% (depends on the transmission stage)

Noise (MAX)

60~68dB

Temp. rise (MAX)

40°C

Temp. rise (Oil)(MAX)

50°C

Vibration

≤20µm

Backlash

≤20Arcmin

Brand of bearings

China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK.

Brand of oil seal

NAK — ZheJiang or other brands requested

 

Detailed Photos

 

 

Our process of production

 

 

Our product line

 

 

Company Profile

 

Company Profile

Bode  was founded in 2007, which is located in HangZhou city, ZHangZhoug province. As 1 professional manufacturer and exporter, we have more than 17 years’ experience in R & D of worm reducer, gear reducer, gearbox , AC motor and relative spare parts. We have factory with advanced production and test equipment, the strong development of team and producing capacity offer our customers with high quality products. Our products widely served to various industries of Metallurgy, Chemicals, lifting, mining, Petroleum, textile, medicine, wooden etc. Main markets: China, Africa, Australia, Vietnam, Turkey, Japan, Korea, Philippines… Welcome to ask us any questions, good offer always for you for long term business.

FAQ

Q1: Are you trading company or manufacturer?
A: We are factory.

Q2: What kinds of gearbox can you produce for us?
A: Main products of our company: R, S, K, F series helical-tooth reducer, RV series worm gear reducer,H Series Parallel Shaft Helical Reduction Gear Box

Q3: Can you make as per custom drawing?
A: Yes, we offer customized service for customers.

Q4: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.

Q5: What information shall we give before placing a purchase order?
A:  a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
     b) Housing color.
     c) Purchase quantity.
     d) Other special requirements.

Q6: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock.

Q7: What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery

If you are interested in our product, welcome to contact with us.
Our team will do our best to meet your need 🙂 
 

 

Application: Motor, Machinery, Marine, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step

Worm Gearbox Applications in Robotics and Automation

Worm gearboxes play a crucial role in various robotics and automation applications due to their unique characteristics and benefits. Here are some common applications where worm gearboxes are used:

  • Robotic Arm Movement: Worm gearboxes are employed in robotic arms to provide precise and controlled movement. The self-locking property of worm gearboxes helps maintain the arm’s position without requiring additional brakes.
  • Conveyor Systems: In automated production lines, worm gearboxes are used to drive conveyor belts and move materials or products along assembly lines with accuracy.
  • Precision Positioning: Worm gearboxes are used in precision positioning systems, such as those found in pick-and-place robots and CNC machines. They ensure accurate and repeatable movements.
  • Pan and Tilt Mechanisms: Worm gearboxes are utilized in pan and tilt mechanisms of surveillance cameras, robotic cameras, and sensors. The self-locking feature helps stabilize and maintain the desired angle.
  • Automated Gates and Doors: Worm gearboxes are used in automated gate and door systems to control their opening and closing movements smoothly and safely.
  • Material Handling: Robots in warehouses and distribution centers use worm gearboxes to manipulate and lift objects, enhancing efficiency in material handling.
  • Medical Robotics: Worm gearboxes are employed in medical robots for surgical procedures, diagnostic equipment, and rehabilitation devices, ensuring precise and controlled movements.
  • Industrial Robots: Industrial robots rely on worm gearboxes for various tasks, including welding, painting, assembly, and packaging, where precise movements are essential.
  • Automated Testing Equipment: In testing and inspection applications, worm gearboxes provide the necessary movement and positioning for accurate testing and measurements.
  • Food and Beverage Industry: Worm gearboxes are used in automated food processing and packaging systems, ensuring hygienic and precise movement of products.

Worm gearboxes are preferred in these applications due to their compact size, high torque output, self-locking feature, and ability to provide a right-angle drive. However, selecting the right gearbox requires considering factors such as load, speed, efficiency, and environmental conditions.

Samples:
US$ 90/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

What is a Worm Gearbox and How Does It Work?

A worm gearbox, also known as a worm gear reducer, is a mechanical device used to transmit rotational motion and torque between non-parallel shafts. It consists of a worm screw and a worm wheel, both of which have helical teeth. The worm screw resembles a threaded cylinder, while the worm wheel is a gear with teeth that mesh with the worm screw.

The working principle of a worm gearbox involves the interaction between the worm screw and the worm wheel. When the worm screw is rotated, its helical teeth engage with the teeth of the worm wheel. As the worm screw rotates, it translates the rotational motion into a perpendicular motion, causing the worm wheel to rotate. This perpendicular motion allows the worm gearbox to achieve a high gear reduction ratio, m

Calculating Gear Ratio in a Worm Reducer

The gear ratio in a worm reducer is determined by the number of teeth on the worm wheel (also known as the worm gear) and the number of threads on the worm shaft. The gear ratio formula for a worm reducer is:

Gear Ratio = Number of Teeth on Worm Wheel / Number of Threads on Worm Shaft

For example, if the worm wheel has 60 teeth and the worm shaft has a single thread, the gear ratio would be 60:1.

It’s important to note that worm reducers have an inherent self-locking property due to the angle of the worm threads. As a result, the gear ratio also affects the mechanical advantage and the system’s ability to resist backdriving.

When calculating the gear ratio, ensure that the worm reducer is properly designed and that the gear ratio aligns with the desired mechanical characteristics for your application. Additionally, consider factors such as efficiency, load capacity, and speed limitations when selecting a gear ratio for a worm reducer.

aking it suitable for applications that require significant speed reduction.

One of the key features of a worm gearbox is its ability to provide a high gear reduction ratio in a compact design. However, due to the sliding nature of the meshing teeth, worm gearboxes may exhibit higher friction and lower efficiency compared to other types of gearboxes. Therefore, they are often used in applications where efficiency is not the primary concern but where high torque and speed reduction are essential, such as conveyor systems, elevators, automotive steering systems, and certain industrial machinery.

China Professional S Series Foot-Mounted Helical Worm Gear Unit with CZPT Shaft Electric Motor Speed Reducer Gearbox   with Hot selling		China Professional S Series Foot-Mounted Helical Worm Gear Unit with CZPT Shaft Electric Motor Speed Reducer Gearbox   with Hot selling
editor by CX 2023-08-17

China Custom Src Motor Two-Staged Speed Reduction Helical Gearbox Reducer double reduction worm gearbox

Product Description

Features for SRC helical gearboxes reducers,

1.Larger output torque,stable transmission with lower noise,

2.Ommibearing installation available,

3.Aluminium alloy diecast,

4.Customising available for flange or shaft

 

Important information for SRC helical gear speed reducers, 

 

Input coupling Flange and shaft
Output coupling Flange and shaft
Foot mounted  Available for Motovario and CZPT foot mounted specs. The letter,B in the data sheet of foot code is for CZPT and M for Motovario
 Range of reduction ratios  3.74—51.30
 Motor power coupled  0.12—4KW
 Version

1.Flange coupled,shaft output,with foot mounted,marked as SRC…P

 

2.Shaft coupled and output,with foot mounted,marked as SRC…HS
 

 

3.Flange coupled,shaft output,no foot mounted,marked as SRCZ…P

 

4.Shaft coupled and output,no foot mounted,marked as SRCZ…HS

 

5.Flange coupled and output,no foot mounted,marked as SRCF…P

 

6.Shaft coupled,flange output,no foot mounted,marked as SRCF…HS

 

 

 

Application: Motor, Industry
Function: Speed Reduction
Hardness: Hardened
Type: Non-Circular Gear
Input Speed: 1400rpm
Power: 0.12kw-4kw
Customization:
Available

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worm reducer

Worm gear reducer gearbox

A worm gear reducer gearbox is a mechanical device used to reduce the viscosity of fluids. It can be used in a variety of applications and is available in a variety of sizes. Read on to learn more about these devices. They come in different shapes, sizes and prices. Also, these products are very reliable.

Viscosity

A new study shows that polymers derived from worms reduce the viscosity of aqueous solutions. The researchers mixed the worms with water and then applied shearing force to the mixture. Polymer-filled solutions are more resistant to shear forces than simple liquids. This is because when the solution is sheared, the filaments become entangled with each other. When the solution is sheared, the filaments line up, reducing the viscosity of the solution.
The researchers then used live insects to study the polymer’s shear thinning properties. By measuring “worm activity”, the researchers could calculate the viscosity of the mixture. The researchers then altered the worms’ activity and measured changes in the viscosity of the mixture.
The PSMA13 precursor was synthesized from BzMA at 90 °C. The resulting PSMA13-PBzMA65 worms were studied using SAXS, 1H NMR and TEM. They were found to be highly anisotropic over a wide temperature range.
The efficiency of a worm gear reducer gearbox increases with the number of revolutions of the input shaft. Braking torque also increases with the viscosity of the oil. These three factors are used to determine the efficiency of a worm gear reducer gearbox. A worm gear reducer gearbox with a helical pinion on the motor shaft will achieve a 40:1 gear ratio. The combination of a 4 liter ratio helical primary gear with a 10:l worm secondary gear will achieve high efficiency and overload capability.
The PSMA13-PBzMA65 dispersion has the same effective viscosity at 20 degrees Celsius and variable temperature. The transition time is 0.01 Pa s, indicating good thermal reversibility.

Self-locking function

Worm reducer gearboxes have many advantages. This gear has a high capacity and can transmit a lot of power. It’s also very quiet. Its advantages also include a space-saving design. Another benefit of worm reducer gearboxes is their ease of lubrication and cooling. It is also an excellent choice for transmitting high power with high gear ratios.
The self-locking function of the worm gear unit ensures that torque is only transmitted in one direction. When the load peaks, the torque signal is disabled. Unlike conventional gear reducer gearboxes, self-locking worm gears are not interchangeable.
Self-locking worm gears are not suitable for high mass applications because the weight of the driven mass can overwhelm the gear. The large mass can cause a huge side load on the worm, which can cause the worm to break. To solve this problem, a self-locking worm gear train with special provisions can be designed to reduce the heat generated.
The self-locking properties of worm reducer gearboxes are helpful in many industrial applications. It prevents reversing, which saves money on the braking system. It can also be used to lift and hold loads. The self-locking function is very useful in preventing backing.
The self-locking function depends on the pitch diameter and lead angle. A larger pitch diameter will make the self-locking function easier. However, the lead angle decreases as the pitch diameter increases. The higher pitch diameter will also make the worm reducer gearbox more resistant to backlash.
Self-locking worm gears are also useful in lifting and hoisting applications. If the worm gear is self-locking, it cannot reverse its direction without positive torque.s This makes the worm gear ideal for applications where the worm must be lowered.
worm reducer

application

The worm gear reducer gearbox market is a global industry consisting of several sub-sectors. This report analyzes past and current market trends and discusses key challenges and opportunities in this market. It also highlights leading marketing players and their marketing strategies. Furthermore, the report covers important segments and provides information on emerging segments.
Worm reducer gearboxes can be used in a variety of applications, such as reducing the speed and torque of rotating parts. These gears are usually available as gear sets and seat units and are available in multi-speed designs. Some manufacturers also offer precision worms and zero-backlash worms for high precision reduction.
Typically, worm gears are used on vertical axes that do not intersect. Compared to other gear drives, they are inefficient but produce a lot of reduction. There are two basic types of worm gears: double envelope and single envelope. The difference is in how they work. When the two axes do not intersect, a double-enveloping worm gear is used.
In the industrial world, worm gear reducer gearboxes are the most popular type of reducer gearbox. They are known for their high torque output multipliers and high reduction ratios. They are used in many power transmission applications including elevators, safety gates, and conveyor belts. They are especially suitable for low to medium-horsepower applications.
Worm gears can also be used for noise control. Its unique shape and size make it suitable for tight spaces. They are also suitable for conveying heavy materials and the packaging industry. In addition, they have high gear ratios, which make them suitable for small and compact machinery.

cost

The cost of a worm gear reducer gearbox depends on several factors, including the type of worm used, the materials used to manufacture the equipment, and the number of users. The worm gear reducer gearbox market is divided into two types: vertical and horizontal. Furthermore, the market is segmented by application, including the automotive industry, shipping industry, and machinery and equipment.
Worm gear reducer gearbox is a popular type of reducer gearbox. They are available in standard and flush-type packaging. They feature C-side inputs for standard NEMA motors and multiple mounting positions to suit the application. For example, a soup factory can use the same hollow reducer gearbox in multiple installation locations.
Another application for worm gear reducer gearboxes is in conveyors. They provide torque and speed reduction to move products efficiently. They are also widely used in security doors that automatically lock when they are closed. Typically, these doors use two separate worm drives. In this way, they cannot be reversed.
The cost of a worm gear reducer gearbox is determined by several factors. Size and material are important. Worm gear reducer gearboxes can be made of aluminum, cast iron, or stainless steel. Its efficiency depends on its size and proportions. It is usually used as a retarder in low-speed machinery, but can also be used as a secondary braking device.
There are two types of worms: standard worm and double worm gear. Standard worms have one or two threads, and double worm gears have one left-hand and right-hand thread. A single-threaded combination will give you a 50 reduction ratio, while a dual-threaded combination will only give you a 25% reduction.
worm reducer

manufacturing

Agknx Transmission Ltd. manufactures premium worm gear reducer gearboxes with robust construction and premium case-hardened steel worms. They use phosphor bronze centrifugally cast rims and attach them to the output shaft in the center. They also feature dual-purpose bearings and a large overhang load margin on the output shaft. The high-quality reducer gearbox also has a full range of positive lubrication functions. This means that they do not need special attention when using low-speed shaft extensions.
China Custom Src Motor Two-Staged Speed Reduction Helical Gearbox Reducer   double reduction worm gearboxChina Custom Src Motor Two-Staged Speed Reduction Helical Gearbox Reducer   double reduction worm gearbox
editor by CX 2023-05-31

China Hollow Shaft Solid Shaft Helical Worm Gearbox Motor with Great quality

Solution Description

NMRV worm gearbox motor 

NMRV collection worm equipment reducer:
Its structure,define and set up proportions as nicely as performance are identical with that of
Europe an products,they are interchangeable,and the materials and machining method are superior internationally.The product is highlighted by:
1.Lower noise and temperature increase.
2.Substantial bearing capability,sleek run and lengthy service existence.
three.ompact composition,samll volume,mild excess weight,beautiful shape and straightforward to install.
four.Can run repeatedly under server setting,and has a very good reliability.

GPHQ NMRV aluminum worm gearbox motor specifics:

Sort GPHQ NMRV Worm Equipment Velocity Reducer /gearbox motor 
Product: NMRV25/30/ forty/ 50/ sixty three/ 75/ 90/110/one hundred thirty/one hundred fifty
Enter Electrical power: .06KW,.09KW,.12KW,.18KW,.22KW,.25KW,.37KW,.55KW,.75KW,1.1KW,1.5KW,2.2KW,4KW,5.5KW,7.5KW ,11KW,15KW
IEC Flange 56B5,56B14,63B5,63B14,71B5,71B14,80B5,80B14,90B5,90B14,100B5,
100B14,112B5,112B14 132B5,160B5
Ratio one: 7.5,ten,15,20,25,thirty,40,fifty,sixty,eighty,a hundred
 
 
 
Material 
Housing:  Die-Solid Aluminum Alloy for rv25-rv90 , die-cast cast iron for rv110 to rv150 
Worm Gear-brass+forged iron 
Worm-20CrMn Ti with carburizing and quenching, surface harness is 56-62HRC
Shaft-chromium steel-forty five#
Color: Blue/Silver Or other folks if quantity is large
Packing: Carton or plywood  Case
Ensure time : 1 Yr apart from other than Gentleman-manufactured destruction
Usages: Industrial Equipment: Food Stuff, Ceramics,CHEMICAL,Packing,Dyeing,Woodworking,Glass.
shaft: output sound shaft or output hollow shaft 

FAQ
one, Q:what is actually your MOQ for ac gearbox motor  ?
A: 1pc is alright for every single kind electrical gear box  motor 

two, Q: What about your warranty for your induction speed reducer motor ?
A: 1 year ,but apart from man-created ruined

three, Q: which payment way you can take ?
A: TT, western union .

4, Q: how about your payment way ?
A: a hundred%payment in innovative much less $5000 ,30% payment in superior payment , 70% payment before sending above $5000.

five, Q: how about your packing of pace reduction motor  ?
A: plywood case ,if size is small  ,we will pack with pallet for much less 1 container 

6, Q: What information must be given, if I buy electric helical geared motor  from you ?
A: rated electrical power,  ratio or output speed,sort ,voltage , mounting way , amount , if far more is much better.

US $30-200
/ Piece
|
5 Pieces

(Min. Order)

###

Application: Motor, Machinery, Agricultural Machinery
Layout: Right Angle
Hardness: Hardened Tooth Surface
Step: Single-Step
Motor Power: 0.09kw-15kw
Voltage: 380V ( Also Done as Your Need)

###

Customization:

###

Type GPHQ NMRV Worm Gear Speed Reducer /gearbox motor 
Model: NMRV25/30/ 40/ 50/ 63/ 75/ 90/110/130/150
Input Power: 0.06KW,0.09KW,0.12KW,0.18KW,0.22KW,0.25KW,0.37KW,0.55KW,0.75KW,1.1KW,1.5KW,2.2KW,4KW,5.5KW,7.5KW ,11KW,15KW
IEC Flange 56B5,56B14,63B5,63B14,71B5,71B14,80B5,80B14,90B5,90B14,100B5,
100B14,112B5,112B14 132B5,160B5
Ratio 1: 7.5,10,15,20,25,30,40,50,60,80,100
 
 
 
Material 
Housing:  Die-Cast Aluminum Alloy for rv25-rv90 , die-cast cast iron for rv110 to rv150 
Worm Gear-brass+cast iron 
Worm-20CrMn Ti with carburizing and quenching, surface harness is 56-62HRC
Shaft-chromium steel-45#
Color: Blue/Silver Or others if quantity is big
Packing: Carton or plywood  Case
Guarantee time : 1 Year except except Man-made destruction
Usages: Industrial Machine: Food Stuff, Ceramics,CHEMICAL,Packing,Dyeing,Woodworking,Glass.
shaft: output solid shaft or output hollow shaft 
US $30-200
/ Piece
|
5 Pieces

(Min. Order)

###

Application: Motor, Machinery, Agricultural Machinery
Layout: Right Angle
Hardness: Hardened Tooth Surface
Step: Single-Step
Motor Power: 0.09kw-15kw
Voltage: 380V ( Also Done as Your Need)

###

Customization:

###

Type GPHQ NMRV Worm Gear Speed Reducer /gearbox motor 
Model: NMRV25/30/ 40/ 50/ 63/ 75/ 90/110/130/150
Input Power: 0.06KW,0.09KW,0.12KW,0.18KW,0.22KW,0.25KW,0.37KW,0.55KW,0.75KW,1.1KW,1.5KW,2.2KW,4KW,5.5KW,7.5KW ,11KW,15KW
IEC Flange 56B5,56B14,63B5,63B14,71B5,71B14,80B5,80B14,90B5,90B14,100B5,
100B14,112B5,112B14 132B5,160B5
Ratio 1: 7.5,10,15,20,25,30,40,50,60,80,100
 
 
 
Material 
Housing:  Die-Cast Aluminum Alloy for rv25-rv90 , die-cast cast iron for rv110 to rv150 
Worm Gear-brass+cast iron 
Worm-20CrMn Ti with carburizing and quenching, surface harness is 56-62HRC
Shaft-chromium steel-45#
Color: Blue/Silver Or others if quantity is big
Packing: Carton or plywood  Case
Guarantee time : 1 Year except except Man-made destruction
Usages: Industrial Machine: Food Stuff, Ceramics,CHEMICAL,Packing,Dyeing,Woodworking,Glass.
shaft: output solid shaft or output hollow shaft 

Advantages and disadvantages of worm gear reducer gearbox

If you are looking for a worm gear reducer gearbox, you have come to the right place. This article will cover the pros and cons of worm gear reducer gearboxes and discuss the different types available. You will learn about multi-head worm gear reducer gearboxes, hollow shaft worm gear reducer gearboxes as well as hypoid gear sets and motors.
worm reducer

Hollow shaft worm gear reducer gearbox

Hollow shaft worm gear reducer gearboxes are used to connect two or more rotating parts. They are available in single-axis and dual-axis versions and can be connected to various motor types. They can also have different ratios. The ratios of these gear reducer gearboxes depend on the quality of the bearings and assembly process.
Hollow shaft worm gear reducer gearboxes are made of bronze worm gears and cast iron hubs. The gears are lubricated with synthetic oil. They are lightweight and durable. They can be installed in various engine housings. Additionally, these gear reducer gearboxes are available in a variety of sizes. The range includes 31.5, 40, 50, 63, and 75mm models. Other sizes are available upon request.
In addition to worm gear reducer gearboxes, there are also helical gear reducer gearboxes. These reducer gearboxes can achieve very low output speeds. They are also suitable for all-around installations. In addition, the advantage of a multi-stage reducer gearbox is that it is more efficient than a single-stage gear reducer gearbox. They also feature low noise, low vibration, and low energy consumption.
Hollow shaft worm gear reducer gearboxes are generally less expensive and last longer. They are also a suitable replacement for solid shaft gearboxes for machines that require high torque without compromising strength. Typical gear arrangements include worm, spur, helical and bevel gears. Gear ratio is the ratio of input torque to output torque.

Multi-head worm gear reducer gearbox

The multi-head worm gear reducer gearbox is used to reduce the speed of the machine. It uses friction to hold the worm in place while transmitting power. These gears can also be called ground worms and hardened worm gears. They are useful in conveying systems and most engineering applications.
Multiple worm reducer gearboxes have a large number of gear ratios. These gear designs have a central cross-section that forms the front and rear boundaries of the worm gear. This design is a better choice than other worm gears because it is less prone to wear and can be used with a variety of motors and other electronics.
Adjustable multi-head worm gear reducer gearbox to reduce axial play. Usually, the backlash on the left and right sides of the worm is the same. However, if you need less backlash, you can buy a double lead worm gear. This design is ideal for precision applications requiring small clearances. The lead of the opposing teeth of the double worm gear is different from the right side, so the backlash can be adjusted without adjusting the center distance between the worm gears.
Worm gear reducer gearboxes are available from a variety of manufacturers. Many gear manufacturers stock these gears. Since the gear ratios are standardized, there is no need to adjust the height, diameter, or length of the shaft. Worm gears have fewer moving parts, which means they require less maintenance.
worm reducer

Hypoid Gear Set

Worm gears are the most common type of gear. While these gears are great for high-to-low ratios, hypoid gear sets are much more efficient in all ratios. This difference is due to higher torque density, better geometry and materials, and the way hypoid gears transmit force differently than worm gears.
Hypoid gear sets have curved helical teeth. This results in smooth gear meshing and little noise. This is because the hypoid gears start to slowly contact each other, but the contact progresses smoothly from tooth to tooth. This reduces friction and wears, thereby increasing the efficiency of the machine.
The main advantages of hypoid gears over worm gears are higher torque capacity and lower noise levels. Although their upfront cost may be higher, hypoid gears are more efficient than worm gears. They are able to handle higher initial inertia loads and can deliver more torque with a smaller motor. This saves money in the long run.
Another advantage of hypoid gears is the lower operating temperature. They also do not require oil lubrication or ventilation holes, reducing maintenance requirements. The hypoid gear set is maintenance-free, and the grease on the hypoid gear set lasts for decades.

Hypoid gear motor

A hypoid gear motor is a good choice for a worm gear reducer gearbox as it allows for a smaller motor and more efficient energy transfer. In fact, a 1 hp motor driving a hypoid reducer gearbox can provide the same output as a 1/2 hp motor driving a worm reducer gearbox. A study by Agknx compared two gear reduction methods and determined that a hypoid gear motor produces more torque and power than a worm reducer gearbox when using a fixed reduction ratio of 60:1. The study also showed that the 1/2 HP hypoid gear motor is more energy efficient and reduces electricity bills.
Worm reducer gearboxes run hotter than hypoid gears, and the added heat can shorten their lifespan. This can cause components to wear out faster, and the motor may require more frequent oil changes. In addition, hypoid gear motors are more expensive to manufacture.
Compared to worm gears, hypoid gears offer higher efficiency and lower operating noise. However, they require additional processing techniques. They are made of bronze, a softer metal capable of absorbing heavy shock loads. Worm drives require work hardening and are less durable. Operating noise is reduced by up to 30%, and hypoid gears are less prone to breakage than bevel gears.
Hypoid gear motors are prized for their efficiency and are used in applications requiring lower torque. A unique hypoid tooth profile reduces friction. In addition, hypoid gear motors are ideal for applications where space is limited. These geared motors are often used with pulleys and levers.

R series worm gear reducer gearbox

R series worm gear reducer gearboxes have a variety of characteristics that make them ideal for different applications. Its high rigidity cast iron housing and rigid side gears are designed for smooth drive and low noise. It also features high load capacity and long service life. Additionally, it can be assembled into many different configurations as required.
High efficiency, large output torque and good use efficiency. It comes in four basic models ranging from 0.12KW to 200KW. It can be matched with right angle bevel gearbox to provide large speed ratio and high torque. This combination is also suitable for low output and high torque.
worm reducer

AGKNX Electric Worm Gear reducer gearbox

AGKNX Electric worm gear reducer gearboxes are available with NEMA C-face mounting flanges for a variety of motors. These reducer gearboxes feature double lip oil seals, an aluminum alloy housing, and two bearings on the input and output shafts. These reducer gearboxes are rust-proof and have epoxy paint on the inside. They are available in a variety of ratios, from 7.5:1 to 100:1.
Worm reducer gearboxes are one of the most cost-effective and compact gears. These reducer gearboxes increase output torque while reducing input speed. AGKNX Electric’s worm gear reducer gearboxes are pre-installed with Mobil SHC634 Synthetic Gear Oil. These reducer gearboxes have an internal oil gallery guide to protect the shaft. They also have a one-piece cast iron housing.
AGKNX Electric Corporation is the leading independent distributor of electric motors in the United States. They have eight strategically located warehouses, enabling them to ship most orders on the same day. They offer motors of various sizes up to 20,000 hp. They also offer a variety of motor controls and variable speed drives.
China Hollow Shaft Solid Shaft Helical Worm Gearbox Motor     with Great quality China Hollow Shaft Solid Shaft Helical Worm Gearbox Motor     with Great quality
editor by czh 2023-01-23