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China supplier Worm Wafer Resilient Soft Seal Resilient Seat Ductile Iron Cast Iron Water Seal Butterfly Gate Valve Gearbox for Irrigation sequential gearbox

Product Description

Worm Wafer Resilient Soft Seal Resilient Seat Ductile Iron Cast Iron Water Seal Butterfly Gate Valve Gearbox for Irrigation

                   
 

NO. Description Material Material number
1 Bolts Carbon Steel ASTM A29M-1571
2 Indicator Plate Carbon Steel ASTM A29M-1571
3 O-ring Rubber NBR
4 Oil seal Rubber NBR
5 Handwheel indicator Carbon Steel ASTM A29M-1571
6 Bolts Carbon Steel ASTM A29M-1045
7 Cover Carbon Steel/ Ductile iron ASTM A216 WCB/ ASTM A536 65-45-12
8 Sealing Gasket Insulation paper  
9 Worm Gear Ductile iron ASTM A536 65-45-12
10 Stem Bush Carbon Steel ASTM A29M-1571
11 Snap Ring Carbon Steel ASTM A29-1566
12 End Cover Carbon Steel ASTM A29M-1571
13 Bearing Alloy Steel ASTM A295-52100
14 Body Carbon Steel/ Ductile iron ASTM A216 WCB/ ASTM A536 65-45-12
15 Grease Nipple Carbon Steel ASTM A29M-1571
16 Worm Carbon Steel ASTM A29M-1045
17 Key Carbon Steel ASTM A29M-1045
18 Reduction body Carbon Steel/ Ductile iron ASTM A216 WCB/ ASTM A536 65-45-12
19 Bolts Carbon Steel ASTM A29M-1045
20 Bearing Alloy Steel ASTM A295-52100
21 Gears Carbon Steel ASTM A29M-1045
22 Snap Ring Carbon Steel ASTM A29-1566
23 Reduction cover Carbon Steel/ Ductile iron ASTM A216 WCB/ ASTM A536 65-45-12
24 Washer of nuts Carbon Steel ASTM A29M-1571
25 Adjusting nuts Carbon Steel ASTM A29M-1045
26 Adjusting Bolts Carbon Steel ASTM A29M-1045

Dimension

DIM
 
MODEL
Mounting Base External Part Input Shaft Part Handwheel
Type Flange Size D1 P.C.D D3 H0 H1 H2 K K1 K2 K3 L L2 L1 PD KEY M
D2 N-H-DP
KB-0-1S  
A
F-12 85 125 4-M12-18 150 3 66 204 91 48 51 220 83 161 31 21 6 300
KB-01-1S F-14 100 140 4-M16-24 175 4 75 225 94 48 61 276 93 171 31 21 6 350
KB-02-1S F-16 130 165 4-M20-30 210 5 92 286 110 64 68 350 113 205 40 28 8 450
KB-03-1S  
 
B
(F-20) 140 205 8-M16-24 250 5 111 325 112 58 68 362 126 217 40 28 8 500
KB-04-1S F-25 200 254 8-M16-24 300 5 144 383 124 63 100 426 158 246 40 28 8 600
KB-05-1S F-30 230 298 8-M20-30 350 5 160 453 143 71 101 464 190 284 40 28 8 650
KB-06-1S F-35 260 356 8-M30-45 415 5 200 525 169 91 119 498 224 318 40 28 8 700
KB-07-1S B F-40 300 406 8-M36-54 475 8 225 619 190 101 155 457 237 417 60 38 10 800
KB-08-1S F-40 300 406 8-M36-50 475 8 270 668 201 102 155 499 279 459 60 38 10 900
KB-09-1S C F-48 370 483 12-M36-54 560 8 338 790 232 116 561 341 521 60 38 10 900

Technical Parameters

PARA
 
MODEL
 
Ratio
Flange Size (ISO5211) Max Valve Stem dmax Max Torque M.A. Weight
Input Output
mm Nm Nm 10% Kg
KB-0-1S 63:1 F-12 40 (12 X 8) 65 1000 16.1 19
KB-01-1S 74:1 F-14 50 (14 X 9) 100 1850 18.9 21
KB-02-1S 129:1 F-16 60 (18 X 11) 90 3000 33 38
KB-03-1S 158:1 ( F-20 ) 70 (20 X 12) 105 4200 40 41
KB-04-1S 179:1 F-25 90 (25 X 14) 160 6500 41 64
KB-05-1S 177:1 F-30 105 (28 X 16) 225 10000 45 91
KB-06-1S 201:1 F-35 120 (32 X 18) 295 15000 51 137
KB-07-1S 202:1 F-40 140 (36 X 20) 590 28000 48 220
KB-08-1S 244:1 F-40 165 (40 X 22) 890 48000 54 290
KB-09-1S 234:1 F-48 190 (45 X 25) 1300 72000 56 450

Remark:
input torque=output torque/M.A.
 

Related products

Our Company
Ever-power Group specialist in making all kinds of mechanical transmission and hydraulic transmission like: planetary gearboxes, worm reducers, in-line helical gear speed reducers, parallel shaft helical gear reducers, helical bevel reducers, helical worm gear reducers, agricultural gearboxes, tractor gearboxes, auto gearboxes, pto shafts, special reducer & related gear components and other related products, sprockets, hydraulic system, vacuum pumps, fluid coupling, gear racks, chains, timing pulleys, udl speed variators, v pulleys, hydraulic cylinder, gear pumps, screw air compressors, shaft collars low backlash worm reducers and so on. furthermore, we can produce customized variators, geared motors, electric motors and other hydraulic products according to customers’ drawings.
We provides a reliable grantee for the product’ s quality by advanced inspection and testing equipment. professional technical team, exquisite processing technology and strict control system. 
In recent years, the company has been developing rapidly by its rich experience in production, advanced management system, standardized management system, strong technical force. We always adhere the concept of survival by quality, and development by innovation in science and technology. 
Our Group is willing to work with you hand in hand and create brilliance together! 

Material available

Low carbon steel, C45, 20CrMnTi, 42CrMo, 40Cr, stainless steel. Can be adapted regarding customer requirements.

Surface treatment

Blacking, galvanization, chroming, electrophoresis, color painting, …

 

Heat treatment

High frequency quenching heat treatment, hardened teeth, carbonizing, nitride, …
 

Certifications

FAQ:
 

Q: Are you trading company or manufacturer ?

A: Our group consists in 3 factories and 2 abroad sales corporations.

Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.

Q: How long is your delivery time ? What is your terms of payment ?
A: Generally it is 40-45 days. The time may vary depending on the product and the level of customization. For standard products, the payment is: 30% T/T in advance ,balance before shippment.

Q: What is the exact MOQ or price for your product ?
A: As an OEM company, we can provide and adapt our products to a wide range of needs.Thus, MOQ and price may greatly vary with size, material and further specifications; For instance, costly products or standard products will usually have a lower MOQ. Please contact us with all relevant details to get the most accurate quotation.

If you have another question, please feel free to contact us.

Packing & Delivery

 

 

 

 

Application: Machinery, Marine, Toy, Agricultural Machinery
Function: Change Drive Torque, Speed Changing, Speed Reduction
Layout: Wrom
Hardness: Hardened Tooth Surface
Installation: Worm Reducer
Step: Worm Drive

worm gearbox

What are the Noise Levels Associated with Worm Gearboxes?

The noise levels associated with worm gearboxes can vary depending on several factors, including the design, quality, operating conditions, and maintenance of the gearbox. Here are some key points to consider:

  • Design and Quality: Well-designed and high-quality worm gearboxes tend to produce lower noise levels. Factors such as gear tooth profile, precision manufacturing, and proper alignment can contribute to reduced noise.
  • Gear Engagement: The way the worm and worm wheel engage and mesh with each other can impact noise levels. Proper tooth contact and alignment can help minimize noise during operation.
  • Lubrication: Inadequate or improper lubrication can lead to increased friction and wear, resulting in higher noise levels. Using the recommended lubricant and maintaining proper lubrication levels are important for noise reduction.
  • Operating Conditions: Operating the gearbox within its specified load and speed limits can help prevent excessive noise generation. Overloading or operating at high speeds beyond the gearbox’s capabilities can lead to increased noise.
  • Backlash: Excessive backlash or play between the gear teeth can lead to impact noise as the teeth engage. Proper backlash adjustment can help mitigate this issue.
  • Maintenance: Regular maintenance, including gear inspection, lubrication checks, and addressing any wear or damage, can help keep noise levels in check.

It’s important to note that while worm gearboxes can produce some noise due to the nature of gear meshing, proper design, maintenance, and operation can significantly reduce noise levels. If noise is a concern for your application, consulting with gearbox manufacturers and experts can provide insights into selecting the right gearbox type and implementing measures to minimize noise.

worm gearbox

How to Calculate the Efficiency of a Worm Gearbox

Calculating the efficiency of a worm gearbox involves determining the ratio of output power to input power. Efficiency is a measure of how well the gearbox converts input power into useful output power without losses. Here’s how to calculate it:

  • Step 1: Measure Input Power: Measure the input power (Pin) using a power meter or other suitable measuring equipment.
  • Step 2: Measure Output Power: Measure the output power (Pout) that the gearbox is delivering to the load.
  • Step 3: Calculate Efficiency: Calculate the efficiency (η) using the formula: Efficiency (η) = (Output Power / Input Power) * 100%

For example, if the input power is 1000 watts and the output power is 850 watts, the efficiency would be (850 / 1000) * 100% = 85%.

It’s important to note that efficiencies can vary based on factors such as gear design, lubrication, wear, and load conditions. The calculated efficiency provides insight into how effectively the gearbox is converting power, but it’s always a good practice to refer to manufacturer specifications for gearbox efficiency ratings.

worm gearbox

Lubrication Requirements for a Worm Gearbox

Lubrication is crucial for maintaining the performance and longevity of a worm gearbox. Here are the key considerations for lubricating a worm gearbox:

  • Type of Lubricant: Use a high-quality, high-viscosity lubricant specifically designed for worm gearboxes. Worm gearboxes require lubricants with additives that provide proper lubrication and prevent wear.
  • Lubrication Interval: Follow the manufacturer’s recommendations for lubrication intervals. Regularly check the gearbox’s temperature and oil condition to determine the optimal frequency of lubrication.
  • Oil Level: Maintain the proper oil level to ensure effective lubrication. Too little oil can lead to insufficient lubrication, while too much oil can cause overheating and foaming.
  • Lubrication Points: Identify all the lubrication points on the gearbox, including the worm and wheel gear surfaces. Apply the lubricant evenly to ensure complete coverage.
  • Temperature: Consider the operating temperature of the gearbox. Some lubricants have temperature limits, and extreme temperatures can affect lubricant viscosity and performance.
  • Cleanliness: Keep the gearbox and the surrounding area clean to prevent contaminants from entering the lubricant. Use proper filtration and seals to maintain a clean environment.
  • Monitoring: Regularly monitor the gearbox’s temperature, noise level, and vibration to detect any signs of inadequate lubrication or other issues.

Proper lubrication will reduce friction, wear, and heat generation, ensuring smooth and efficient operation of the worm gearbox. Always refer to the manufacturer’s guidelines for lubrication specifications and intervals.

China supplier Worm Wafer Resilient Soft Seal Resilient Seat Ductile Iron Cast Iron Water Seal Butterfly Gate Valve Gearbox for Irrigation   sequential gearbox	China supplier Worm Wafer Resilient Soft Seal Resilient Seat Ductile Iron Cast Iron Water Seal Butterfly Gate Valve Gearbox for Irrigation   sequential gearbox
editor by CX 2023-10-27

China manufacturer 80ZY Series 80mm Diameter Sliding Gate Brushed DC Motor worm gearbox angle

Guarantee: 1 Yr
Following-sale Services: On-line technological assistance
Venture Remedy Functionality: graphic style, 3D model design and style
Software: Industrial, industrial automated door, Sliding Doorway Industrial Doorway
Design and style Design: As per customer’s needs
Design Number: Brushed DC Motor 80ZY
Item Identify: Gate Motor
Motor Shade: Black or Customized
Motor kind: PM DC motor/ BLDC motor
Selection: Gearbox/encoder/brake/connector/cable
Shaft material: Personalized
Shaft proportions: Customizable
Gearbox sort: Planetary/spur/worm/appropriate angle
Packaging Specifics: Cartons/Pallets/Containers
Port: ZheJiang HangZhou

Software: Industrial and Industrial computerized door programsAutomated Sliding Gate, Sliding Gate Operator, Gate Opener, Elevator Sliding Gate Brushed DC Motor MOTOR SPECS & FEATURE· Motor Dimensions: 63mm, 76mm, 80mm, 83mm· Voltage: 12V DC, 24V DC, 36V DC, 48V DC, 110V DC· Electricity: 80W, 100W, 110W, 120W, 150W, 200W· Output Speed: 1000 ~ 4500rpm· Built-in brushes or exterior brushes· with no Gearbox·Optional parts: magnetic encoder/optical encoder energy-on/electricity-off brake cable connector· Custom-made shaft & flange and specialized specs. are obtainable upon request

Other Customized Gear Motors for Standard Purposes
Tarp Gear MotorsSlow Juicer Motors
Curtain & Window MotorsRobot Pool Cleaner Motors
Door & Gate MotorsRobotic Garden Mower Motors
Automated Pool Go over MotorsSolar Monitoring Technique Motors
Connected Products Certifications Patents FAQ Q1: Are you a investing company or producer?A1: We are a professional OEM manufacturer.Q2: What is your main merchandise range?A2: We manufacture both motors and gearboxes. Our main goods are various AC/DC Planetary Gear Motors, AC/DC Appropriate Angle Equipment Motors, AC/DC Parallel Shaft Equipment Motors, Modest DC Motors, Compact AC Motors, Brushless DC Gear Motors, Motor Magnets, Gearboxes etc.. Q3: How about the MOQ of your motors?A3: Customized tests samples are available just before serial creation.This autumn: What is the guarantee period of your motors?A4: We offer you totally free routine maintenance in warranty period of time of 1 calendar year.Q5: Which transport methods are accessible?A5: DHL, UPS, FedEx, TNT are obtainable for sample cargo. Sea/air/practice shipments are obtainable for serial production. Sales Speak to 12V DC motor / 24V DC motor / DC motor 24V / DC motor 12V / brushed DC motor / brushless DC motor / stepper motor / AC motorDC equipment motor / geared motor DC / DC planetary equipment motor / DC right angle gear motor / DC worm equipment motor / DC spur gear motor / DC parallel shaft equipment motorbrushless DC planetary gear motor / brushlesss DC parallel shaft equipment motor / brushless DC spur equipment motor / planetary gear stepping motor / one period AC motor / 3 period AC motor / AC induction motor / AC gear motor / AC spur gear motor / AC parallel shaft equipment motor / AC reversible equipment motor / AC brake motor

Worm gear reducer

A worm gear reducer is a gear reducer that uses a worm gear train to reduce the required force. Unlike traditional gear reducers, these units are small and require low horsepower ratings. This reduces their efficiency, but their low cost and compact design help make up for this shortcoming. However, these gear reducers have some drawbacks, including their tendency to lock up when reversing.
worm_reducer

high efficiency

High-efficiency worm reducers are ideal for applications where high performance, repeatability, and accuracy are critical. It consists of an input hypoid gear and an output hypoid bevel gear. The input worm rotates perpendicular to the output worm, so for every revolution of the input worm, the output gear makes one revolution. This arrangement reduces friction (another source of energy loss) in a high-efficiency worm gear to at least two arc minutes.
Compared with worm gear reducers, hypoid gearmotors offer several advantages, including lower operating costs and higher efficiency. For example, hypoid gear motors can transmit more torque even at high reduction ratios. Also, they are more efficient than worm gear reducers, which means they can produce the same output with a smaller motor.
In recent years, the efficiency of worm gear reducers has been dramatically improved. Manufacturers have made great strides in materials, design, and manufacturing. New designs, including dual-enveloping worm gear reducers, increase efficiency by 3 to 8 percent. These improvements were made possible through countless hours of testing and development. Worm gear reducers also offer lower initial costs and higher overload capability than competing systems.
Worm gear reducers are popular because they provide maximum reduction in a small package. Their compact size makes them ideal for low to medium-horsepower applications and they are reticent. They also offer higher torque output and better shock load tolerance. Finally, they are an economical option to reduce the device’s power requirements.

low noise

Low-noise worm gear reducers are designed to reduce noise in industrial applications. This type of reducer uses fewer bearings and can work in various mounting positions. Typically, a worm reducer is a single-stage unit with only one shaft and one gear. Since there is only one gear, the noise level of the worm gear reducer will be lower than other types.
A worm gear reducer can be integrated into the electric power steering system to reduce noise. Worm reducers can be made and from many different materials. The following three-stage process will explain the components of a low-noise worm reducer.
Worm gear reducers can be mounted at a 90-degree angle to the input worm shaft and are available with various types of hollow or solid output shafts. These reducers are especially beneficial for applications where noise reduction is essential. They also have fewer parts and are smaller than other types of reducers, making them easier to install.
Worm gear reducers are available from various manufacturers. Due to their widespread availability, gear manufacturers maintain extensive inventories of these reducers. The worm gear ratio is standard, and the size of the worm gear reducer is universal. Also, worm gear reducers do not need to be sized for a specific purpose, unlike other load interruptions.
worm_reducer

pocket

A worm gear reducer is a transmission mechanism with a compact structure, large transmission ratio, and self-locking function under certain conditions. The worm gear reducer series products are designed with American technology and have the characteristics of stable transmission, strong bearing capacity, low noise, and compact structure. In addition, these products can provide a wide range of power supplies. However, these worm reducers are prone to leaks, usually caused by design flaws.
Worm gear reducers are available in single-stage and double-stage. The first type consists of an oil tank that houses the worm gear and bearings. The second type uses a worm gear with a sleeve for the first worm gear.
When choosing a gear reducer, it is essential to choose a high-quality unit. Improper gear selection can cause rapid wear of the worm gear. While worm gear reducers are generally durable, their degree of wear depends on the selection and operating conditions. For example, overuse, improper assembly, or working in extreme conditions can lead to rapid wear.
Worm reducers reduce speed and torque. Worm gears can be used to reduce the speed of rotating machines or inertial systems. Worm gears are a type of bevel gear, and their meshing surfaces have great sliding force. Because of this, worm gears can carry more weight than spur gears. They are also harder to manufacture. However, the high-quality design of the worm gear makes it an excellent choice for applications requiring high torque and high-speed rotation.
Worm gears can be manufactured using three types of gears. For large reduction ratios, the input and output gears are irreversible. However, the worm reducer can be constructed with multiple helices. The multi-start worm drive also minimizes braking effects.

Self-locking function

The worm reducer is self-locking to prevent the load from being driven back to the ground. The self-locking function is achieved by a worm that meshes with the rack and pinion. When the load reaches the highest position, the reverse signal is disabled. The non-locking subsystem back-drives the load to its original position, while the self-locking subsystem remains in its uppermost position.
The self-locking function of the worm reducer is a valuable mechanical feature. It helps prevent backing and saves the cost of the braking system. Additionally, self-locking worm gears can be used to lift and hold loads.
The self-locking worm gear reducer prevents the drive shaft from driving backward. It works with the axial force of the worm gear. A worm reducer with a self-locking function is a very efficient machine tool.
Worm gear reducers can be made with two or four teeth. Single-ended worms have a single-tooth design, while double-ended worms have two threads on the cylindrical gear. A multi-boot worm can have up to four boots. Worm reducers can use a variety of gear ratios, but the main advantage is their compact design. It has a larger load capacity than a cross-shaft helical gear mechanism.
The self-locking function of the worm reducer can also be used for gear sets that are not necessarily parallel to the shaft. It also prevents backward travel and allows forward travel. The self-locking function is achieved by a ratchet cam arranged around the gear member. It also enables selective coupling and decoupling between gear members.
worm_reducer

high gear ratio

Worm reducers are an easy and inexpensive way to increase gear ratios. These units consist of two worm gears – an input worm gear and an output worm gear. The input worm rotates perpendicular to the output worm gear, which also rotates perpendicular to itself. For example, a 5:1 worm gearbox requires 5 revolutions per worm gear, while a 60:1 worm gearbox requires 60 revolutions. However, this arrangement is prone to inefficiency since the worm gear experiences only sliding friction, not rolling friction.
High-reduction applications require many input revolutions to rotate the output gear. Conversely, low input speed applications suffer from the same friction issues, albeit with a different amount of friction. Worms that spin at low speeds require more energy to maintain their movement. Worm reducers can be used in many types of systems, but only some are suitable for high-speed applications.
Worm gears are challenging to produce, but the envelope design is the best choice for applications requiring high precision, high efficiency, and minimal backlash. Envelope design involves modifying gear teeth and worm threads to improve surface contact. However, this type of worm gear is more expensive to manufacture.
Worm gear motors have lower initial meshing ratios than hypoid gear motors, which allows the use of smaller motors. So a 1 hp worm motor can achieve the same output as a 1/2 hp motor. A study by Nissei compared two different types of geared motors, comparing their power, torque, and gear ratio. The results show that the 1/2 HP hypoid gear motor is more efficient than the worm gear motor despite the same output.
Another advantage of the worm gear reducer is the low initial cost and high efficiency. It offers high ratios and high torque in a small package, making it ideal for low to medium-horsepower applications. Worm gear reducers are also more shock-resistant.
China manufacturer 80ZY Series 80mm Diameter Sliding Gate Brushed DC Motor     worm gearbox angleChina manufacturer 80ZY Series 80mm Diameter Sliding Gate Brushed DC Motor     worm gearbox angle
editor by czh