stainless steel worm reducers

stainless steel worm reducers
EP 700 Series Stainless Steel Worm Gear Speed Reducers | Ever-Power Gear
The Original Stainless Reducer
The Ever-Power Gear 700 Series Worm Gear Rate Reducer is a foundation in food and beverage applications for decades. As a head in worm equipment technology, Ever-Power Equipment continues to boost product performance by developing innovative designs to meet up more stringent needs and anticipated tightening of federal rules in the food and beverage industry.
Blending trusted 700 Series worm gearing with an innovative new exterior style, the stainless 700 series has been optimized to withstand the harshest washdown conditions. The units feature reliable 700 Series worm gearing, a 316 stainless rounded housing with smooth uninterrupted areas made to prevent particle accumulation and pooling fluids, double lipped shaft seals, covers for all hardware and counter bored holes.
NSF Certified Logo
Sure, a stainless gearbox costs more than a painted 1, but purchasing a more corrosion resistant gearbox saves money and makes the most sense in the long run. Unmatched product functionality in highly caustic washdown applications combined with first class customer service makes Ever-Power Gear your 1st choice for acceleration reducers and gearmotors!
Product Features
NSF International Certified
316 stainless steel housing, bearing carriers and flanges
303 stainless output shafts
Rounded housing eliminates virtually all toned surfaces and prevents international matter accumulation or standing fluid
Elimination of all exposed hardware promotes simple surfaces to optimize wash down effectiveness
Lubed for life with H1 rated meals quality lubricant Klubersynth UH1 6-460
Flange design incorporates jack bolt holes to facilitate easy motor-reducer separation
5:1 – 100:1 Single Reduction
100:1 – 3600:1 – Double Reduction
Motor flange style incorporates an O-ring to minimize ingress of particles or fluids
Polished matte complete maintains clean appearance throughout operation
Optional ruthless washdown seal available
Obtainable in hollow and solid output shaft
Stainless Steel, Heavy-duty Right angle (SSHdR) series worm gearboxes are made with 304 stainless steel. All reducer surfaces are polished and curved to prevent organism growth on areas. SSHdR series Hollow Output Bore reducers can be found in speed ratios which range from 5:1 to 60:1 with imperial center distances ranging from 1.75 to 3.25 inches. Also, our stainless gearboxes come pre-filled with EP meals grade lubricant.
“EP” series Flange Insight – Hollow Bore Output series stainless steel right angle worm gear reducers are stocked as completed goods with hollow output bore sizes which range from 1” to 2-3/16” with offered center distances ranging from 1.75 to 3.25 inches. All motor input flanges are NEMA C-face quill style styles and each unit comes pre-filled with EP meals grade lubricant. STAINLESS bushing kits are sold separately to allow for a greater number of mind shaft size configurations.
Product Features
5:1 – 60:1 ratios
Center distances which range from 1.75 to 3.25 inches
304 stainless housing, covers and flanges
Smooth, polished areas and etched nameplate
Internal bladder functions as a breather and effectively dispels heat
Double-lipped VITON oil seals (at output)
15CrMo4 NEMA quill insight with carburizing heat treatment
CuSn12Ni2 bronze alloy worm wheel with high efficiency gear tooth configuration
RoHS plastic-type covers supplied to fill unused mounting slots
0-ring provided on input flange to prevent moisture intrusion
Pre-stuffed with Mobil CIBUS 460 H1 food grade lubricant
Interchangeability with major brands
1-year warranty
STAINLESS (SS Series)
Grove Gear STAINLESS gear reducers offer excellent corrosion protection. They are rust proof and able to withstand the harshest circumstances. The stainless housing, cover and exterior hardware offer an exceptionally long life.
Center distances from 1.33” through 3.250”.
6 sizes available with rankings to 17 HP.
Obtainable in single and dual reduction.
Ratios from 5:1 to 3600:1.
316 stainless steel casing and covers to withstand extreme environments.
Factory-filled with superior Mobil Glygoyle 460 polyalkalene glycol lubricant
Vent-free “sealed-for-life” design with Enviroseal technology.
EP double lip seals provide extended lifestyle through increased resistance to high temperature, abrasion and chemicals.
O-ring on face of input flange offers a positive seal against moisture intrusion.
303 stainless steel output shaft.
Worms are cut, heat-treated, surface and polished to provide efficient, quiet operation.
All units are 100% operate and leak tested at the factory to insure that you receive the best quality product.
Ultimate application versatility with all-angle installation provisions, the widest selection of item bases and flanges and the largest collection of stock reducer styles.
Mounting dimensions are interchangeable with most industry standard reducers.
EP Stainless Steel
Right Angle / Heavy Washdown Duty Stainless Steel Speed Reducer
This STAINLESS reducer is made for Heavy Duty Washdown applications and is resistant to many forms of wear. This is what you wish to use for serious environmental conditions.
STAINLESS STEEL WORM GEARBOX
Comply with HACCP and EHEDG regulations
It is becoming more and more difficult to get your machine to meet the HACCP and EHEDG rules, while your customers vulue this a growing number of. The stainless worm gearbox drive plan Ever-Power allows you to stay affordable but satisfy tcustomer demants.
The Ever-Power stainless worm gearbox types are created to meet the guidelines. Because of this, they are resistant to a thorough cleaning regime, is constructed of hygienic components and so are also dead spots, and horizontal surfaces whenever you can, avoided. Of training course, the material of the products is stainless steel.
Output torques of 40Nm up to 160Nm.
Result shaft sizes of 18mm up to 25mm.
Input flanges 63B14a up to 90B5.
Reduction ratios of i=7,5 up to i=100.
Food grade oil, food quality seals and hygienic style.
Material worm wheel: Cu bronze SN12 Ni2 (UNI7013-10), materials hardened steel worm shaft and ground profile ZI (UNI4760).
Belastingscapacitieiten conformity: ISO.14521, DIN.3996, BS 721, AGMA 6034, ISO 6336, DIN 3990, DIN 743, ISO 281.
STAINLESS WORM GEAR SPEED REDUCERS
◦ Right angle worm gearbox
◦ Ratio 5:1 to 60:1
◦ Size 206 to 325 (2.06″ to 3.25″ between input and output shaft)
◦ Designed for heavy-duty washdown
◦ Rust free housing, flange, and shafts are ideal for food industry
◦ Ideal for tough conditions and corrosive applications
◦ Internal bladder adjusts to temperature and pressure – No dependence on a surface breather
◦ Heat-treated steel worm shaft w/ floor thread
◦ Aluminium bronze (ALBC3) worm wheel
◦ Polished matte finish
◦ High quality double lip oil seals
◦ Input flange O-band repels external moisture
◦ USDA H1 food grade lubricant : MOBIL SHC CIBUS 460
◦ Appropriate for 56C, 145TC and 182/4TC Electric motor Inputs
◦ One year limited warranty
Ever-Power STAINLESS S Series right-position worm reducer is ideal for harsh washdown conditions in food processing or other applications with high temperature/high pressure sprays. The S Series comes standard supplied with synthetic oil for lifetime lubrication and is comprised of a stainless steel housing that is created for security in washdown applications, also made for multiple mounting configurations.
Hygienic stainless BJ worm gearboxes
Ever-Power offers a self-produced stainless gearbox range of top quality. The series was developed specifically for the meals industry and other industries where there are continually stringent requirements for the resistance of the material and the easy-to-clean style.
The gearboxes are constructed with a smooth stainless gear casing, they are life lubricated and can of course be supplied with oil approved for the food industry. Oil seals are standard manufactured from nitrile rubber.
To reduce the chance of bacterial development, the look is characterised by smooth machined areas without unnecessary flanges, recesses and mounting holes. It is also possible to order the gearboxes with torque arm, side flange, free worm and plug-in shaft. Other modifications are performed on request including such as for example stainless spindle gears.
In instances where you want a complete hygienic gear motor, we can provide the EP-gearboxes fitted with stainless AC or servo motor.
Resistant to cleaning with water under pressure
The protection of the gearboxes is IP65, and for stainless motors it is IP66. This means that the products can be cleaned with water under great pressure from all directions. To attain an overall protection of IP66 by assembly of gearboxes and engine, you must make use of a gasket of nitrile rubber for the joint. This means that the apparatus motors are ideal for free mounting with out a traditional stainless basic safety cover in areas where hygiene requirements are highest. Hidden sources of pollution can thereby be avoided.
The gearboxes are as standard supplied with a center distance of 31, 42, 61 and 99 mm with gear ratios from 5:1 to 100:1 and with an output torque of up to 900 Nm.
Stainless steel worm gearbox
Ratios
Maximum output torque
[Nm]
Housing design
Series 31
5:1 – 75:1
13.2
Stainless steel
Series 42
5.4:1 – 75:1
57
Stainless steel
Series 61
7:1 – 100:1
208
Stainless steel
Series 79
7:1 – 60:1
337
Stainless steel
Series 99
7:1 – 100:1
891
Item selection brochures available below:
Full Integral Horsepower Product Catalog
Worm Product Selection Table
S 45 Series – 0.25 – 1HP, 97 – 450in-lbs, 17.2 – 250RPM
S 50 Series – 0.25 – 2HP, 199 – 567in-lbs, 17.5 – 250 RPM
S 63 Series – 0.25 – 2HP, 209 – 1199in-lbs, 18.6 – 250RPM
S 85 Series – 0.5 – 5HP, 666 – 2353in-lbs, 18.2 – 250RPM
Extra flange and shaft inserts offered and will be requested during product selection. To purchase, please contact Bison at 1.800.ATBISON (282.4766) and ask to talk with an Automation Expert. Online selection and buying coming soon!
Stainless Steel Solutions
Powerful, Clean Solutions with a Stainless Reputation.
Ever-Power Drive’s stainless steel precision movement gearboxes are made for sterile manufacturing environments. The product’s smooth surface area and curved contour allows for easy cleaning and bacteria-free surfaces, ideal for meals processing and pharmaceutical applications. The product is designed and rated to IP69k providing maximum safety against contaminant ingress and also leak free operation.
Catalogued models of Ever-Power Gear’s popular stainless 700 Series speed reducers are now available with standard 2-day delivery. Process improvements have yielded the industry’s best standard business lead time for stainless steel worm gear reducers.
Ever-Power Gear’s SS700 Series, the initial “domed crown” stainless steel reducers, are made for maximum corrosion level of resistance and superior overall performance in high-pressure food processing and packaging washdown applications.
A convenient after hours/holiday hotline can be available for emergency orders. Catalogued SS700 Series models are stocked at local and regional distribution centers to make sure fast delivery.
All SS700 versions are NSF Qualified and also have many maintenance-friendly features including electropolished exterior finish, sealed motor flange, and covered hardware. To avoid miniscule niches that may web host microbial contamination, the nameplate offers been laser marked to provide a smooth uninterrupted surface. A large internal oil reservoir, filled with H1 food-quality lubricant (Klubersynth UH 1 6-460) and sealed for life, allows for a wide variety of operating temps and extended service lifestyle.