compact worm gearbox
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Implementing miniature gears, Ever-Power has designed and built exclusive, high accuracy mini gearboxes that can’t be found anywhere else. Our miniature gearboxes can be found in numerous configurations, including worm and wheel, cross axis helical, bevel, inline spur, and more. We are able to also provide custom micro gearboxes that were created and built to meet your specific specifications.
Contact us for the mini gearbox the application requires, or demand a quote upon a customized micro gearbox.
Miniature Bevel Gearboxes | Micro Bevel Equipment Drives | Mini Bevel Gearboxes
Miniature Cross Axis Helical Gearboxes | Cross Axis Helical Mini Gear
Cross Axis Helical
Miniature Shaft-to-Bore Worm Gearboxes plus Speed Reducers
Miniature 4 Shaft Worm Gearboxes | Mini 4 Shaft Worm Gear Motors
4 Shaft Worm
Miniature Flange Worm Gearboxes | Micro Flange Worm Equipment Drives
Miniature Inline Spur Gearboxes | Micro Inline Spur Velocity Reducers
Micro Gearbox Options
Gearboxes are also known as reducers, gear reducers, speed reducers, gear drives, and gearmotors. All conditions can be used pretty much interchangeably. Please note that the links for our small gear drives include info on the full selection of frame sizes for that series or style.
Bevel Box Micro Equipment Drive
Our bevel box miniature gear drives are software rated for the ideal balance of functionality and cost. Torque can be balanced to meet up your RPM and operating life requirements. Light-weight with low backlash efficiency (less than 1°, with option of 1/2”).
Result torque: up to 7 oz.-inches
Low backlash: ≈1°, option of 1/2”
Rated for input boosts to 2,000 RPM
Temperature vary: -5° to 175°F (-20° to 79°C); optional to -40°F (-40°C)
Cross Axis Helical Miniature Gearbox
Ever-Power’ miniature cross axis helical gearboxes provide relatively high levels of thrust in a compact package. They offer an result shaft at 90° from the input, and are available in equipment ratios from 1:1 to 40:1. Compact but durable, with machined light weight aluminum housings and hardened alloy metal gears.
Large efficiency: up to 88% at 1,000 RPM
Low backlash: as low as ≤30 arc minutes
Rated for input boosts to 4,000 RPM
“Left hand” models available
Miniature 2 Shaft Worm Gearbox
Our miniature 2 shaft worm gearmotors are engineered for ≤30 arc minutes of backlash or maybe better. Also known as “shaft to bore gearboxes,” these devices provide a single input shaft that protrudes from reverse sides of the housing; output is definitely a keyed bore. Standard solitary- and double-end shafts can be found and supplied with keys and retainer bands. An array of gear ratios and insight sizes are obtainable to meet up your needs.
Substantial efficiency: up to 86% at 1,000 RPM
Low backlash: ≤30 arc minutes or better
Available in ratios from 5:1 to 120:1
Rated for input speeds up to 3,000 RPM
Miniature 4 Shaft Worm Gearbox
Every miniature 4-shaft worm gearbox from Ever-Power features precision-machined hardened steel gears, solid aluminium housings, and permanent lubrication. They offer two insight shafts on opposite sides of the frame, with two output shafts perpendicular to the insight shafts. Our mini 4 shaft worm equipment drives deliver high performance overall performance with low backlash.
Substantial efficiency: up to 82% at 1,000 RPM
Low backlash: as little as ≈2°
Available with gear ratios from 1:1 to 32:1
Rated for input boosts to 4,000 RPM
Miniature Flange Worm Equipment Drive
These micro flange worm gearboxes create an output at 90° from the input. They deliver superior performance in a wide variety applications and are built with small footprints, making them well suited for functions where space is limited. They offer high effectiveness with low backlash.
Gear ratios from 6.66:1 to 80:1
Huge efficiency: up to 83% at 1,000 RPM
Low backlash: only ≤4°
Max. input speed: 3,000 PRM
DC motor option available
Miniature Inline Spur Gearbox
Specially engineered for encoder applications, Ever-Power micro inline spur gear drives are available in two frame sizes, and are rated for boosts to 3,000 RPM. Aluminium housings and stainless gears and shafts generate these inline spur gearboxes hard and corrosion resistant, for your many demanding applications.
Output torque: up to 125 oz.-inches
Low backlash: as little as 15 arc minutes
Available with gear ratios from 4.96:1 to 3600:1
Optional synchro cleats available
Compact Wormwheel Gearbox
These miniature right angle worm gear reducers deliver superior performance with high efficiency, and show rugged structure for challenging power transfer procedures. Available in three equipment ratios (5:1, 10:1, 20:1), our small worm gearboxes are built in extremely small footprints for applications where space is limited.
90° output angle
Gear ratios: 5:1, 10:1, and 20:1
Up to 12.5 inch-lbs. of output torque
Max. input speed: 3,000 RPM
Small footprint: 1.5” x 1.5” x 1.08”
Custom Miniature Gearbox
Ever-Power can engineer and manufacture a custom miniature gearbox to meet your unique standards. We can produce custom micro gearboxes in practically any configuration the application requires, with output torque amounts as high as 900Nm. We are able to work from your own gearbox styles, reverse engineer an existing unit, or help you develop an all-new style that provides the performance you will need. Request a quote on a custom made miniature gearbox or contact us to discuss your specific requirements.
The Ever-Power Advantage: Small is No Big Problem
Broadest collection of small gear reducers
Greased for life
Modifications and particular ratios available
Custom small gearboxes made to suit
Input and also Output Shafts
Input and output shafts with drive important and retainer rings can be supplied to your specifications for any of our hollow bore miniature gearboxes. We offer a basic selection of single ended or dual ended shafts to assemble in these gearboxes. All gearbox shafts are given keys and retainer rings.
For P and PF series worm and wheel gearboxes use our P/PF gearbox shafts.
For E series crossed axis helical gearboxes use our E gearbox shafts.
For F series spur gearboxes, contact our program engineers to discuss your particular needs.
We provide a broad collection of misalignment shaft couplings during inch and metric bore sizes. ” and metric precision floor shafts are available from stock.
Die-cast zinc casing – Various models for hands operation
Compact Worm Gearboxes
4731 to 4742, 4746 to 4767
Ideal for use with crank handle
Main physical dimensions:
P/N 4731 to 4742 40mm x 40mm x 70mm
P/N 4747 to 4767 17mm x 35mm x 42mm
Wide range of ratios from 1:1 to 30:1
1:1, 2:1 and 2.8:1 are not self locking, all the ratios are.
Max. output torques: 2 Nm to 17 Nm
Hand operation only
Direct coupling between servo electric motor and worm gear is one of the important strengths of EP worm gearmotors, which combine DC engine technology with exceptional durability and wear resistance. Motor and gearbox were created as one single, compact unit. Thanks to their reduced current draw, these gearmotors deliver considerably more accurate control of working temperature and higher efficiency.
45 W to 250 W rated output power
Gearbox centre-centre size 31 mm and 33 mm
Aluminium gearbox casing
Case-hardened, tempered and ground worm
Substantial tin bronze worm gear
Steel shaft planetary gearboxes
Case-hardened and tempered steel gears
Low noise Selection of coupling flanges
We deliver worm gearboxes, spur gearboxes and planetary gearboxes with or without integrated linear business lead screw / ball screw adapted to our flexible modular concept.
Based upon this we are able to select a wide selection of ordinary customizations to meet the requirements of various properties that are important for each application.
If your application takes a gearbox with some special property such as small dimensions or low weight with regards to electrical power, high efficiency, quiet and vibration-free operation, long life, high level of resistance to vibration, force or temperature, integrated linear screw, or a mixture of this kind of properties, our item range with an increase of than 1000 different standard gearboxes is probably a good start to be able to deliver a product that stands out in your favor.
Compact gearboxes are high-top quality gearboxes for regular drives. The electric electric motor is built-in with the gearbox into a single unit (the first gear is on the engine shaft). Individual gearboxes for link with conventional IEC motors may also be supplied on request.
Because of the complexity of the gearboxes’ configuration, they can not be purchased in our e-shop. Our professionals will be pleased to help you create your selection. We will be pleased to send you documentation or design the right set directly, on ask for.
VANE MOTORS WITH GEARBOXES
Combinations feasible with all our vane motors
ATEX combinations possible
Stainless steel options possible
Special wishes possible
Ever-Power worm gearboxes possess earned a reputation to be a business benchmark worldwide. Our achievement originated from our relentless get for level of quality with state-of-the-art technology, all and will be offering worm gearboxes are affordable prices. High flexibility accorded through a wide choice of mounting options, shaft configurations and engine interfaces, produces the Ever-Electrical power worm gearbox the default choice for the industry. The helical-worm and the double-worm edition, with or without the torque limiter, soon add up to the advantage, creating a highly versatile drive system.
Ever-Power Worm gearboxes provide great torque with low velocity gear ratio. Being simple and compact in design, these gears can achieve higher gear ratio compared to the helical gears. These worm reduction gears having screw type qualities act like helical gears, but its helix angle is typically comparatively bigger) and its own body is generally quite long in the axial path. The gears in these gearboxes could be best or left-handed depending upon the purpose.
Mounting option include universal housing, aspect flanges, foot (horizontal and vertical), shaft mounted with torque arm. Available in Solid shafts (one or dual), with torque arm or torque limiter.
Top Quality Geared Motors. Ever-Vitality gearboxes and geared motors will be the electro-mechanical key elements for low backlash, easily running and highly powerful drive systems.
Our high-performance gear models are built to withstand the toughest commercial applications.
The gear housings are machined on all sides and invite diverse installation positions and applications, making them much sought after in the industry. Consequently our geared motors are often to be found as part of our customers own machines.
The smooth running of Ever-Power gear units and the outstanding load capacity of WATT teeth are achieved with 3D design supported simply by FEM (Finite Element Method). This tooth geometry guarantees optimum rolling get in touch with under load.
The special tooth root design in mixture with tooth helix angle, tooth depth, the materials used and surface finish maximizes load capacity. This huge gearing capacity enables smaller wheels to be used for the exact torque, and smaller gears with excellent power density can also increase reliability. Ever-Power geared motors are consequently incredible space savers.
Gearing manufactured with such micro-geometric accuracy allows the gearing enjoy necessary for troublefree rolling contact to be substantially reduced and therefore the gear backlash to be minimized.
Dual chamber shaft seals produced by Ever-Power are utilized as standard in parallel shaft, shaft mounted and helical worm gears for a high level of tightness.
Ever-Power’s modular gear technology meets the requirements of advanced drive programs:
Excellent power density
Diverse mounting options
Precision Worm Gearboxes and also Geared Motors
EP’s precision worm gearboxes are created for those more demanding applications where small specifications, high torque, high ratio, low backlash, low sound and long lifetime are required. Offered in 9 sizes, these worm gearboxes could be supplied with free insight shaft, with hollow bore insight shaft and engine flange, and double reduction mixture units for slow rate applications. Applying cast iron housings, high quality bronze alloy worm wheels and long life bearings, reliability and performance are the key top features of this range.
High Precision Right Position Transmission
Wide Selection Of Ratios
Special Surface Treatments
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