{"id":1239,"date":"2023-11-20T00:38:36","date_gmt":"2023-11-20T00:38:36","guid":{"rendered":"https:\/\/worm-reducer.top\/china-custom-superior-high-torque-gearbox-for-twin-screw-extruder-machine-gearbox-assembly\/"},"modified":"2023-11-20T00:38:36","modified_gmt":"2023-11-20T00:38:36","slug":"china-custom-superior-high-torque-gearbox-for-twin-screw-extruder-machine-gearbox-assembly","status":"publish","type":"post","link":"https:\/\/worm-reducer.top\/hi\/china-custom-superior-high-torque-gearbox-for-twin-screw-extruder-machine-gearbox-assembly\/","title":{"rendered":"China Custom Superior High Torque Gearbox for Twin Screw Extruder Machine gearbox assembly"},"content":{"rendered":"
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\n

Product Description<\/h2>\n

\n

SHTDN High Speed Gearbox for Twin Screw Extruder Machine<\/p>\n

\u00a0<\/p>\n

<\/strong><\/p>\n

SHTDN Twin Screw Extruder Gearbox\u00a0Introduction<\/strong><\/p>\n

\u00a0<\/p>\n

Twin Screw Gearbox adopting latest standard ISO1328,the precision of cylindrical gear of spherical involute, and combining our long term experience and specialty of twin screw extruder, SHTDN gearboxes are meticulously designed with top advanced designing ideas in the world for co-orientated rotating twin screw extruder, with entirely independent Intellectual Property Rights.
The gears are made of carburizing steel of high-strength alloy of good quality by carburizing and quenching for teeth, of which all the gear grinding processes are finished by imported gear grinding machines. Gear parameters are optimized and specially designed for the characteristics of twin screw extruder, reducing stress concentration on root of gear and improving gear surface conditions. We have improved gear intension of flexural fatigue, fatigue strength and ratio of wide diameter. We have also adopted the latest designing idea and technology of heating treatment for the structure of gears, thereby ensured gears from uniformity of precision and strength.<\/p>\n

\u00a0<\/p>\n

\u00a0<\/p>\n

Features:<\/strong><\/p>\n

\n

— High Speed<\/p>\n

—Triaxiality parallel design improve B axis bearing capacity.
—Simple manufacture and convenient assemply.Lower the cost.
—Modular structure design achieve 2 kinds of gearbox torque grade.<\/p>\n

\u00a0<\/p>\n

SHTDN Twin Screw Extruder Gearbox\u00a0Parameters<\/strong><\/p>\n

\u00a0<\/p>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
\n

SHTDN Gearbox Power&Torque Table<\/p>\n

<\/td>\n<\/tr>\n

\n

Model<\/b><\/p>\n

<\/td>\n

\n

CD(MM)<\/p>\n

<\/td>\n

\n

Torque Grade(T\/A3)<\/p>\n

<\/td>\n

\n

RPM 300r\/min<\/p>\n

<\/td>\n

\n

RPM 400r\/min<\/p>\n

<\/td>\n

\n

RPM 500r\/min<\/p>\n

<\/td>\n<\/tr>\n

\n

SHTD20N<\/b><\/p>\n

<\/td>\n

\n

18<\/p>\n

<\/td>\n

\n

<13<\/p>\n

<\/td>\n

\n

—<\/p>\n

<\/td>\n

\n

—<\/p>\n

<\/td>\n

\n

—<\/p>\n

<\/td>\n<\/tr>\n

\n

SHTD25N<\/b><\/p>\n

<\/td>\n

\n

22<\/p>\n

<\/td>\n

\n

<13<\/p>\n

<\/td>\n

\n

—<\/p>\n

<\/td>\n

\n

—<\/p>\n

<\/td>\n

\n

11kw<\/p>\n

<\/td>\n<\/tr>\n

\n

SHTD30N<\/b><\/p>\n

<\/td>\n

\n

26<\/p>\n

<\/td>\n

\n

<13<\/p>\n

<\/td>\n

\n

—<\/p>\n

<\/td>\n

\n

—<\/p>\n

<\/td>\n

\n

—<\/p>\n

<\/td>\n<\/tr>\n

\n

SHTD35N<\/b><\/p>\n

<\/td>\n

\n

30<\/p>\n

<\/td>\n

\n

<13<\/p>\n

<\/td>\n

\n

18.5kw<\/p>\n

<\/td>\n

\n

22kw<\/p>\n

<\/td>\n

\n

30kw<\/p>\n

<\/td>\n<\/tr>\n

\n

SHTD40N<\/b><\/p>\n

<\/td>\n

\n

34.5<\/p>\n

<\/td>\n

\n

<13<\/p>\n

<\/td>\n

\n

30kw<\/p>\n

<\/td>\n

\n

45kw<\/p>\n

<\/td>\n

\n

55kw<\/p>\n

<\/td>\n<\/tr>\n

\n

SHTD50N<\/b><\/p>\n

<\/td>\n

\n

42<\/p>\n

<\/td>\n

\n

<13<\/p>\n

<\/td>\n

\n

55kw<\/p>\n

<\/td>\n

\n

75kw<\/p>\n

<\/td>\n

\n

90kw<\/p>\n

<\/td>\n<\/tr>\n

\n

SHTD52N<\/b><\/p>\n

<\/td>\n

\n

43<\/p>\n

<\/td>\n

\n

<13<\/p>\n

<\/td>\n

\n

55kw<\/p>\n

<\/td>\n

\n

75kw<\/p>\n

<\/td>\n

\n

90kw<\/p>\n

<\/td>\n<\/tr>\n

\n

SHTD58N<\/b><\/p>\n

<\/td>\n

\n

48<\/p>\n

<\/td>\n

\n

<13<\/p>\n

<\/td>\n

\n

90kw<\/p>\n

<\/td>\n

\n

110kw<\/p>\n

<\/td>\n

\n

132kw<\/p>\n

<\/td>\n<\/tr>\n

\n

SHTD65N<\/b><\/p>\n

<\/td>\n

\n

52<\/p>\n

<\/td>\n

\n

<13<\/p>\n

<\/td>\n

\n

110kw<\/p>\n

<\/td>\n

\n

132kw<\/p>\n

<\/td>\n

\n

160kw<\/p>\n

<\/td>\n<\/tr>\n

\n

SHTD75N<\/b><\/p>\n

<\/td>\n

\n

60<\/p>\n

<\/td>\n

\n

<13<\/p>\n

<\/td>\n

\n

160kw<\/p>\n

<\/td>\n

\n

220kw<\/p>\n

<\/td>\n

\n

250kw<\/p>\n

<\/td>\n<\/tr>\n

\n

SHTD85N<\/b><\/p>\n

<\/td>\n

\n

67.8<\/p>\n

<\/td>\n

\n

<13<\/p>\n

<\/td>\n

\n

220kw<\/p>\n

<\/td>\n

\n

315kw<\/p>\n

<\/td>\n

\n

400kw<\/p>\n

<\/td>\n<\/tr>\n

\n

SHTD95N<\/b><\/p>\n

<\/td>\n

\n

78<\/p>\n

<\/td>\n

\n

<13<\/p>\n

<\/td>\n

\n

350kw<\/p>\n

<\/td>\n

\n

450kw<\/p>\n

<\/td>\n

\n

550kw<\/p>\n

<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

<\/p>\n

Production Process<\/p>\n<\/p>\n

Packing&Delivery<\/strong>
\u00a0<\/p>\n<\/p>\n\n\n\n
<\/td>\n<\/td>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Packing Details:<\/strong>\u00a0According to your order quantity packaging,shipping wooden boxes,air carton.<\/p>\n

Delivery Details:<\/strong>\u00a05-60days after order.<\/p>\n\n\n\n\n
\n

1.Rust-proof oil processing,<\/p>\n

\u00a0\u00a0\u00a0Prevent rust in transit.<\/p>\n<\/td>\n

\n

2.Oiled paper packages,<\/p>\n

\u00a0\u00a0\u00a0Prevent oil dry.<\/p>\n<\/td>\n

\n

3.Bubble wrap package,<\/p>\n

\u00a0\u00a0\u00a0Prevent collosions.<\/p>\n<\/td>\n<\/tr>\n

4.Special foam packaging.<\/td>\n5.Packing<\/td>\n6.Sealing<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

<\/p>\n

Our Service<\/strong><\/p>\n

\u00a0<\/p>\n\n\n\n\n
\n

24-hour Hotline<\/strong><\/p>\n

\u00a0<\/p>\n

No matter when and where<\/p>\n

to call we can find our service to you.<\/p>\n

\u00a0<\/p>\n

\u00a0<\/p>\n<\/td>\n

\n

Pre-sales Consultation<\/strong><\/p>\n

\u00a0<\/p>\n

We have 5 sales people online,<\/p>\n

and whether you have any question<\/p>\n

can be solved through online<\/p>\n

communication,welcome your consultation.<\/p>\n<\/td>\n

\n

After-sales Services<\/strong><\/p>\n

\u00a0<\/p>\n

Receive products have any<\/p>\n

questions about the product,<\/p>\n

can look for us,we will help<\/p>\n

you deal with the the first time,to your satisfaction.<\/p>\n<\/td>\n<\/tr>\n

\n

\u00a0<\/p>\n

All ZT keep pay attention to every step of the details,We are looking CHINAMFG to the forge ahead together with you!<\/strong><\/p>\n

\u00a0<\/p>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

FAQ<\/strong><\/p>\n

\u00a0<\/p>\n

How long does it take to get my products since I\u00a0paid for them?<\/strong><\/p>\n

—According to your\u00a0order quantity,we will give you a\u00a0reasonable delivery date.<\/p>\n

\u00a0<\/p>\n

Can I\u00a0get the warranty of 1 year for free?<\/strong><\/p>\n

—If you need the warranty,you should pay for it.If not,do not worry ,we have confidence in our products.<\/p>\n

\u00a0<\/p>\n

How is your after-sale service?<\/strong><\/p>\n

—You will get our help in time as long as you find something wrong about our produces.Believe us,you deserve the best.<\/p>\n

\u00a0<\/p>\n

What machine does the product apply to?<\/strong><\/p>\n

—Twin Screw Extruder Machine.<\/p>\n

\n

\n

\n<\/div>\n
\n\n\n\n\n\n\n\n
Application:<\/th>\nMachinery<\/td>\n<\/tr>\n
Function:<\/th>\nSpeed Reduction<\/td>\n<\/tr>\n
Layout:<\/th>\nDouble Drive Gearbox<\/td>\n<\/tr>\n
Hardness:<\/th>\nHardened Tooth Surface<\/td>\n<\/tr>\n
Installation:<\/th>\nHorizontal Type<\/td>\n<\/tr>\n
Step:<\/th>\nThree-Step<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
<\/div>\n\n\n\n
Customization:<\/th>\n\n
\n
\n Available\n <\/div>\n

|<\/span><\/p>\n

<\/i>Customized Request<\/p><\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table><\/div>\n<\/p><\/div>\n<\/table>\n

\"worm<\/p>\n

How to Install and Align a Worm Reducer Properly<\/h3>\n

Proper installation and alignment of a worm reducer are crucial for ensuring optimal performance and longevity. Follow these steps to install and align a worm reducer:<\/p>\n

    \n
  1. Preparation:<\/strong> Gather all the necessary tools, equipment, and safety gear before starting the installation process.<\/li>\n
  2. Positioning:<\/strong> Place the worm reducer in the desired location, ensuring that it is securely mounted to a stable surface. Use appropriate fasteners and mounting brackets as needed.<\/li>\n
  3. Shaft Alignment:<\/strong> Check the alignment of the input and output shafts. Use precision measurement tools to ensure that the shafts are parallel and in line with each other.<\/li>\n
  4. Base Plate Alignment:<\/strong> Align the base plate of the reducer with the foundation or mounting surface. Ensure that the base plate is level and properly aligned before securing it in place.<\/li>\n
  5. Bolt Tightening:<\/strong> Gradually and evenly tighten the mounting bolts to the manufacturer’s specifications. This helps ensure proper contact between the reducer and the mounting surface.<\/li>\n
  6. Check for Clearance:<\/strong> Verify that there is enough clearance for any rotating components or parts that may move during operation. Avoid any interference that could cause damage or performance issues.<\/li>\n
  7. Lubrication:<\/strong> Apply the recommended lubricant to the worm reducer according to the manufacturer’s guidelines. Proper lubrication is essential for smooth operation and reducing friction.<\/li>\n
  8. Alignment Testing:<\/strong> After installation, run the worm reducer briefly without a load to check for any unusual noises, vibrations, or misalignment issues.<\/li>\n
  9. Load Testing:<\/strong> Gradually introduce the intended load to the worm reducer and monitor its performance. Ensure that the reducer operates smoothly and efficiently under the load conditions.<\/li>\n<\/ol>\n

    It’s important to refer to the manufacturer’s installation guidelines and specifications for your specific worm reducer model. Proper installation and alignment will contribute to the gearbox’s reliability, efficiency, and overall functionality.<\/p>\n

    \"worm<\/p>\n

    Diagnosing and Fixing Oil Leakage in a Worm Gearbox<\/h3>\n

    Oil leakage in a worm gearbox can lead to reduced lubrication, increased friction, and potential damage to the gearbox components. Here’s a step-by-step process to diagnose and fix oil leakage:<\/p>\n

      \n
    1. Inspect the Gearbox:<\/strong> Perform a visual inspection of the gearbox to identify the source of the leakage. Check for oil stains, wet spots, or oil pooling around the gearbox.<\/li>\n
    2. Check Seals and Gaskets:<\/strong> Inspect the seals, gaskets, and O-rings for any signs of wear, cracks, or damage. These components are common points of leakage.<\/li>\n
    3. Tighten Bolts and Fasteners:<\/strong> Ensure that all bolts, screws, and fasteners are properly tightened. Loose fasteners can create gaps that allow oil to escape.<\/li>\n
    4. Replace Damaged Seals:<\/strong> If you find damaged seals or gaskets, replace them with new ones. Use seals that are compatible with the operating conditions and lubricant.<\/li>\n
    5. Check Breather Vent:<\/strong> A clogged or malfunctioning breather vent can cause pressure buildup inside the gearbox, leading to leakage. Clean or replace the breather vent if necessary.<\/li>\n
    6. Examine Shaft Seals:<\/strong> Check the shaft seals for wear or damage. If they’re worn out, replace them with seals of the appropriate size and material.<\/li>\n
    7. Use Proper Lubricant:<\/strong> Ensure that you’re using the correct lubricant recommended for the gearbox. Using the wrong type of lubricant can cause leaks.<\/li>\n
    8. Apply Sealants:<\/strong> In some cases, applying a suitable sealant to the joints and connections can help prevent leaks. Follow the manufacturer’s instructions for proper application.<\/li>\n
    9. Monitor Leakage:<\/strong> After addressing the issues, monitor the gearbox for any signs of continued leakage. If leakage persists, further investigation may be required.<\/li>\n
    10. Regular Maintenance:<\/strong> Implement a regular maintenance schedule that includes checking seals, gaskets, and other potential leakage points. Timely maintenance can prevent future leakage issues.<\/li>\n<\/ol>\n

      If you’re unsure about diagnosing or fixing oil leakage in a worm gearbox, consider consulting with a professional or gearbox manufacturer to ensure proper resolution.<\/p>\n

      \"worm<\/p>\n

      How to Select the Right Worm Gearbox for Your Application<\/h3>\n

      Selecting the right worm gearbox for your application involves careful consideration of various factors:<\/p>\n

        \n
      • Load Requirements:<\/strong> Determine the torque and load requirements of your application to ensure the selected gearbox can handle the load without compromising performance.<\/li>\n
      • Speed Reduction:<\/strong> Calculate the required gear reduction ratio to achieve the desired output speed. Worm gearboxes are known for high reduction ratios.<\/li>\n
      • Efficiency:<\/strong> Consider the gearbox’s efficiency, as worm gearboxes typically have lower efficiency due to the sliding action. Evaluate whether the efficiency meets your application’s needs.<\/li>\n
      • Space Constraints:<\/strong> Assess the available space for the gearbox. Worm gearboxes have a compact design, making them suitable for applications with limited space.<\/li>\n
      • Mounting Options:<\/strong> Determine the mounting orientation and configuration that best suits your application.<\/li>\n
      • Operating Environment:<\/strong> Consider factors such as temperature, humidity, and exposure to contaminants. Choose a gearbox with appropriate seals and materials to withstand the environment.<\/li>\n
      • Backlash:<\/strong> Evaluate the acceptable level of backlash in your application. Worm gearboxes may exhibit more backlash compared to other gear types.<\/li>\n
      • Self-Locking:<\/strong> If self-locking capability is required, confirm that the selected gearbox can prevent reverse motion without the need for external braking mechanisms.<\/li>\n
      • Maintenance:<\/strong> Consider the maintenance requirements of the gearbox. Some worm gearboxes require periodic lubrication and maintenance to ensure proper functioning.<\/li>\n
      • Cost:<\/strong> Balance the features and performance of the gearbox with the overall cost to ensure it aligns with your budget.<\/li>\n<\/ul>\n

        Consult with gearbox manufacturers or experts to get recommendations tailored to your specific application. Testing and simulations can also help validate the suitability of a particular gearbox for your needs.<\/p>\n

        \"China\"China
        editor by CX 2023-11-20<\/p>","protected":false},"excerpt":{"rendered":"

        Product Description SHTDN High Speed Gearbox for Twin Screw Extruder Machine \u00a0 SHTDN Twin Screw Extruder Gearbox\u00a0Introduction \u00a0 Twin Screw Gearbox adopting latest standard ISO1328,the precision of cylindrical gear of spherical involute, and combining our long term experience and specialty of twin screw extruder, SHTDN gearboxes are meticulously designed with top advanced designing ideas in […]<\/p>","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"categories":[1],"tags":[10,414,1218,1523,1637,1638,569,1524,1219,1527,30,32,141,571,415,982,416,1529,1226,1225,1537,802,803,1639,382,1640,1540,1541,1542,1543],"class_list":["post-1239","post","type-post","status-publish","format-standard","hentry","category-worm-reducer","tag-china-gearbox","tag-china-machine","tag-china-screw-extruder","tag-china-screw-machine","tag-custom-machine","tag-custom-screw","tag-extruder-gearbox","tag-extruder-machine","tag-extruder-screw","tag-extruder-twin-screw","tag-gearbox","tag-gearbox-china","tag-gearbox-custom","tag-gearbox-extruder","tag-gearbox-machine","tag-high-torque-gearbox","tag-machine","tag-machine-extruder","tag-screw-extruder","tag-screw-extruder-gearbox","tag-screw-machine","tag-screw-screw","tag-screw-screw-screw","tag-superior-gearbox","tag-torque-gearbox","tag-torque-screw","tag-twin-screw","tag-twin-screw-china","tag-twin-screw-extruder","tag-twin-screw-extruder-machine"],"_links":{"self":[{"href":"https:\/\/worm-reducer.top\/hi\/wp-json\/wp\/v2\/posts\/1239","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/worm-reducer.top\/hi\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/worm-reducer.top\/hi\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/worm-reducer.top\/hi\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/worm-reducer.top\/hi\/wp-json\/wp\/v2\/comments?post=1239"}],"version-history":[{"count":0,"href":"https:\/\/worm-reducer.top\/hi\/wp-json\/wp\/v2\/posts\/1239\/revisions"}],"wp:attachment":[{"href":"https:\/\/worm-reducer.top\/hi\/wp-json\/wp\/v2\/media?parent=1239"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/worm-reducer.top\/hi\/wp-json\/wp\/v2\/categories?post=1239"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/worm-reducer.top\/hi\/wp-json\/wp\/v2\/tags?post=1239"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}