Categories: worm-reducer

China Professional Taizhou Kpm-Kpb 90 Degree Helical Bevel Gearboxes worm gearbox angle

Product Description

Product Description

KPM-KPB series helical-hypoid gearboxes are the new-generation product with a compromise of advanced technology both at home and abroad.This product is widely used in textile, foodstuff, beverage,tobacco, logistics industrial fields,etc.
Main Features:
(1) Driven by hypoid gears, which has big ratios.
(2) Large output torque, high efficiency(up to 92%), energy saving and environmental protection.
(3) High quality aluminum alloy housing, light in weight and non-rusting.
(4) Smooth in running and low in noise, and can work long time in dreadful conditions.
(5) Good-looking appearance, durable service life and small volume.
(6) Suitable for all round installation, wide application and easy use.
(7) KPM series can replace NMRV worm gearbox; KPB series can replace CZPT W series worm gearbox;
(8) Modular and multi-structure can meet the demands of various conditions.
 Main Material:
(1) Housing: aluminum alloy 
(2) Gear wheel: 20CrMnTiH1,carbonize & quencher heat treatment make the hardness of gears surface up to 56-62 HRC, retain carburization layers thickness between 0.3 and 0.5mm after precise grinding.

Detailed Photos

Product Parameters

Model Information:

GEARBOX SELECTING TABLES
KPM50.. n1=1400r/min 160Nm
Model i i n2 M2max Fr2 63B5 71B5/B14 80B5/B14 90B5/B14
nominal actual [r/min] [Nm] [N]
3 Stage
KPM50C 300 294.05 4.8 130 4100 N/A N/A N/A
KPM50C 250 244.29 5.8 130 4100 N/A N/A N/A
KPM50C 200 200.44 7.0 130 4100 N/A N/A N/A
KPM50C 150 146.67 9.6 160 4000 N/A N/A N/A
KPM50C 125 120.34 12 160 3770 N/A N/A
KPM50C 100 101.04 14 160 3560 N/A N/A
KPM50C 75 74.62 19 160 3220 N/A N/A
KPM50C 60 62.36 23 160 3030 N/A N/A
KPM50C 50 52.36 27 160 2860 N/A N/A
2 Stage
KPM50B 60 58.36 24 130 2960 N/A N/A
KPM50B 50 48.86 29 130 2790 N/A
KPM50B 40 40.09 35 130 2610 N/A
KPM50B 30 29.33 48 160 2350 N/A
KPM50B 25 24.07 59 160 2200
KPM50B 20 20.21 70 160 2080
KPM50B 15 14.92 94 160 1880
KPM50B 12.5 12.47 113 160 1770
KPM50B 10 10.47 134 160 1670
KPM50B 7.5 7.73 182 160 1510
KPM63..,KPB63.. n1=1400r/min 180Nm
Model i i n2 M2max Fr2 63B5 71B5/B14 80B5/B14 90B5/B14
nominal actual [r/min] [Nm] [N]
3 Stage
KPM63C KPB63C 300 302.50 4.7 160 4800 N/A N/A N/A
KPM63C KPB63C 250 243.57 5.8 160 4800 N/A N/A N/A
KPM63C KPB63C 200 196.43 7.2 160 4800 N/A N/A
KPM63C KPB63C 150 151.56 9.3 180 4650 N/A N/A
KPM63C KPB63C 125 122.22 12 180 4330 N/A N/A
KPM63C KPB63C 100 94.50 14 180 4070 N/A N/A
KPM63C KPB63C 75 73.33 20 180 3650 N/A
KPM63C KPB63C 60 63.33 23 180 3480 N/A
KPM63C KPB63C 50 52.48 27 180 3270 N/A
2 Stage
KPM63B KPB63B 60 60.50 24 160 3430 N/A
KPM63B KPB63B 50 48.71 29 160 3190
KPM63B KPB63B 40 39.29 36 160 2970
KPM63B KPB63B 30 30.31 47 180 2720
KPM63B KPB63B 25 24.44 58 180 2530 N/A
KPM63B KPB63B 20 18.90 70 180 2380 N/A
KPM63B KPB63B 15 14.67 96 180 2130 N/A N/A
KPM63B KPB63B 12.5 12.67 111 180 2030 N/A N/A
KPM63B KPB63B 10 10.50 134 180 1910 N/A N/A
KPM63B KPB63B 7.5 7.60 185 180 1710 N/A N/A
KPM75..,KPB75.. n1=1400r/min 350Nm
Model i i n2 M2max Fr2 63B5 71B5 80B5/B14 90B5/B14 100B5/B14 112B5/B14
nominal actual [r/min] [Nm] [N]
3 Stage
KPM75C KPB75C 300 297.21 4.8 300 6500 N/A N/A N/A N/A
KPM75C KPB75C 250 240.89 5.9 300 6500 N/A N/A N/A N/A
KPM75C KPB75C 200 200.66 7.0 300 6500 N/A N/A N/A N/A
KPM75C KPB75C 150 149.30 9.3 350 6500 N/A N/A N/A
KPM75C KPB75C 125 121.00 12 350 5980 N/A N/A N/A
KPM75C KPB75C 100 100.80 15 350 5520 N/A N/A N/A
KPM75C KPB75C 75 79.40 19 350 5040 N/A N/A
KPM75C KPB75C 60 62.43 23 350 4730 N/A N/A N/A
KPM75C KPB75C 50 49.18 29 350 4370 N/A N/A N/A
2 Stage
KPM75B KPB75B 60 59.44 24 300 4660 N/A N/A N/A
KPM75B KPB75B 50 48.18 30 300 4340 N/A N/A N/A
KPM75B KPB75B 40 40.13 35 300 4080 N/A N/A
KPM75B KPB75B 30 29.86 47 350 3720 N/A N/A N/A
KPM75B KPB75B 25 24.20 56 350 3500 N/A N/A
KPM75B KPB75B 20 20.16 71 350 3230 N/A N/A
KPM75B KPB75B 15 15.88 93 350 2950 N/A N/A
KPM75B KPB75B 12.5 12.49 113 350 2770 N/A N/A N/A
KPM75B KPB75B 10 9.84 143 350 2550 N/A N/A N/A
KPM75B KPB75B 7.5 7.48 188 350 2330 N/A N/A N/A
KPM90..,KPB86.. n1=1400r/min 500Nm
Model i i n2 M2max Fr2 63B5 71B5 80B5/B14 90B5/B14 100B5/B14 112B5/B14
nominal actual [r/min] [Nm] [N]
3 Stage
KPM90C KPB86C 300 297.21 4.8 450 6500 N/A N/A N/A N/A
KPM90C KPB86C 250 240.89 5.9 450 6500 N/A N/A N/A
KPM90C KPB86C 200 200.66 7.0 450 6500 N/A N/A N/A
KPM90C KPB86C 150 151.20 9.3 500 6500 N/A N/A N/A
KPM90C KPB86C 125 125.95 12 500 5980 N/A N/A N/A
KPM90C KPB86C 100 99.22 15 500 5520 N/A N/A N/A
KPM90C KPB86C 75 75.45 19 500 5040 N/A N/A N/A
KPM90C KPB86C 60 62.43 23 500 4730 N/A N/A N/A
KPM90C KPB86C 50 49.18 29 500 4370 N/A N/A N/A
2 Stage
KPM90B KPB86B 60 59.44 24 450 5890 N/A N/A
KPM90B KPB86B 50 48.18 30 450 5500 N/A N/A
KPM90B KPB86B 40 40.13 35 450 5170 N/A N/A
KPM90B KPB86B 30 30.24 47 500 4710 N/A N/A
KPM90B KPB86B 25 25.19 56 500 4430 N/A N/A
KPM90B KPB86B 20 19.84 71 500 4090 N/A N/A N/A
KPM90B KPB86B 15 15.09 93 500 3730 N/A N/A N/A
KPM90B KPB86B 12.5 12.49 113 500 3510 N/A N/A N/A
KPM90B KPB86B 10 9.84 143 500 3240 N/A N/A N/A
KPM90B KPB86B 7.5 7.48 188 500 2950 N/A N/A N/A

Outline Dimension:

Company Profile

About our company:
We are a professional reducer manufacturer located in HangZhou, ZHangZhoug province.Our leading products is  full range of RV571-150 worm reducers , also supplied hypoid helical gearbox, PC units, UDL Variators and AC Motors.Products are widely used for applications such as: foodstuffs, ceramics, packing, chemicals, pharmacy, plastics, paper-making, construction machinery, metallurgic mine, environmental protection engineering, and all kinds of automatic lines, and assembly lines.With fast delivery, superior after-sales service, advanced producing facility, our products sell well  both at home and abroad. We have exported our reducers to Southeast Asia, Eastern Europe and Middle East and so on.Our aim is to develop and innovate on basis of high quality, and create a good reputation for reducers.

 Packing information:Plastic Bags+Cartons+Wooden Cases , or on request
We participate Germany Hannver Exhibition-ZheJiang PTC Fair-Turkey Win Eurasia

Logistics

After Sales Service

1.Maintenance Time and Warranty:Within 1 year after receiving goods.
2.Other ServiceIncluding modeling selection guide, installation guide, and problem resolution guide, etc.

FAQ

1.Q:Can you make as per customer drawing?
A: Yes, we offer customized service for customers accordingly. We can use customer’s nameplate for gearboxes.
2.Q:What is your terms of payment ?
A: 30% deposit before production,balance T/T before delivery.
3.Q:Are you a trading company or manufacturer?
A:We are a manufacurer with advanced equipment and experienced workers.
4.Q:What’s your production capacity?
A:8000-9000 PCS/MONTH
5.Q:Free sample is available or not?
A:Yes, we can supply free sample if customer agree to pay for the courier cost
6.Q:Do you have any certificate?
A:Yes, we have CE certificate and SGS certificate report.

Contact information:
Ms Lingel Pan
For any questions just feel free ton contact me. Many thanks for your kind attention to our company!

 

 

Application: Motor, Machinery, Marine, Agricultural Machinery, Industry
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Right-Angle
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Two Stage-Three Stage
Samples:
US$ 45/Piece
1 Piece(Min.Order)

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Worm reducer gearbox – What You Need to Know

When shopping for a Worm reducer gearbox, it is important to consider the functions and features of the unit. It is also important to take into account its cost. We will take a look at the different types of worm reducer gearboxes and the applications that they can be used for. This will help you choose the right unit for your application.

Features

Worm gears are popular in instruments that require fast stopping, such as elevators and lifts. Their soft materials allow them to absorb shock, which reduces the likelihood of failure. They are also beneficial in heavy-duty machines, such as rock crushers. Some manufacturers offer special worms with zero backlash and high-accuracy reduction.The worm reducer gearbox has a variety of features, including an axial pitch and a circular pitch. The axial pitch of the worm must match the circular pitch of the larger gear. Its threads are left or right-handed, and its lead angle is the distance a point on the thread travels during a revolution of the worm.The worm gear reducer gearbox is widely available, and gear manufacturers typically maintain a large inventory of them. Because worm gears are standardized, their mounting dimensions are generally uniform across manufacturers. This means that choosing one will not require you to change the height, length, or diameter of the output shaft. Worm gear reducer gearboxes also have dimensional consistency.Worm gears are very efficient. They have a high load capacity and a low friction coefficient. The worm gears also have a precise tooth profile, which reduces speed fluctuations and allows for quiet operation.

Functions

Worm gears have different functions. They can be used in a variety of applications. For instance, they can be used in elevators to reduce the load on the elevator. These gears also have low noise levels because they are made of dissimilar metals. Moreover, these gears can be used in elevators because they are suitable for this type of application. However, they need a single stage reducer gearbox to function properly.Another important feature of a worm reducer gearbox is that it can operate in reverse. This means that the input shaft turns backwards, while the output shaft rotates forwards. Examples of such applications include hand-cranked centrifuges, blacksmithing forge blowers, and the wind governor of musical boxes. Worm gears are available in different shapes and sizes, from gearsets to housed units. They can also be configured as multi-speed designs. Some manufacturers also offer special precision and zero-backlash worms.A worm reducer gearbox’s tooth form is important in determining the capacity of the device. Typically, a single-lead worm gear has the same lead on the left and right tooth surfaces, although a dual-lead worm gear has different leads on each side. This feature helps to eliminate play in the worm gear. However, it is important to note that a worm reducer gearbox can be manufactured with different tooth shapes for different applications.The worm gear is an alternative to conventional gears. It operates in a similar fashion to ordinary gear drives. The main advantage of a worm gear is that it is able to reduce the rotational speed and torque of a rotating shaft. It also has the added benefit of being able to transfer motion at an angle of 90 degrees. The only drawback of a worm gear is that it cannot reverse motion.

Applications

This market report analyzes the Worm reducer gearbox market from a global perspective. It includes a comprehensive analysis of the current market trends and future growth prospects. It also provides information about the competitive landscape and the main players in the industry. The report also highlights the key factors affecting the growth of the Worm reducer gearbox market.
The major regional markets for the Worm reducer gearbox include North America, Asia-Pacific, the Middle East and Africa, Latin America, and Europe. The market in these regions is likely to remain stable with a limited growth over the next few years. A worm gear is a small mechanical device that is connected to a larger gear. When connected together, it produces a low output speed but high torque.The gearing on a worm drive can be right-hand or left-hand, and can turn clockwise or counter-clockwise. Depending on the worm’s helix angles, back-driving and friction can be reduced. Worm gears are available in housed units or in gearsets. Some manufacturers offer integrated servomotors and multi-speed designs. High-accuracy and zero-backlash worms are available.Worm gears are particularly popular in instruments that require fast stops. They are also commonly found in elevators and lifts. Their soft nature and low-shock characteristics make them highly suitable for these types of machines.

Cost

Cost is an important consideration when selecting a worm reducer gearbox. The initial cost of a worm gear reducer gearbox is considerably lower than other types of gear reducer gearboxes. Worm gear reducer gearboxes are also more energy-efficient, and have higher overload capacities than competitive systems. The following are factors that affect the cost of a worm gear reducer gearbox.Stainless steel worm gear reducer gearboxes from Agknx offer great value for the money. They offer flange input and hollow output bore sizes, as well as center distances ranging from 1.75″ to 3.25″. In addition to the standard version, a stainless steel bushing kit is available, which allows users to use a wider range of head shaft sizes. Stainless steel worm gear reducer gearboxes are available in stock from all six of Agknx’s regional warehouses. They also come with free prepaid freight.Worm gear reducer gearboxes are often used in power transmission systems, elevators, conveyor belts, and medical equipment. In these applications, they are used to control the speed of a load and prevent it from freefall. While worm gear reducer gearboxes are not as efficient as helical gearboxes, they are still very useful for applications that require high torque or high output rates.To select the right type of worm for your application, you should consider the number of teeth it contains. It’s best to select worms with a combined total of 40 teeth or more.

aspect

Worm reducer gearboxes vary in size. They have one, two or more threads. Each thread has a lead angle. A high ratio has more teeth than a low gear, and a low ratio has fewer teeth. These differences are the result of gearing. The size of the worm gear reducer gearbox should be selected according to the specific application.The worm gear reducer gearbox saves space and provides more torque. Agknx Gearbox has created a variety of models to overcome common deceleration challenges, from standard to hygienic markets. The superior transmission Agknx range is designed to solve common deceleration challenges and expand to meet the needs of the sanitary industry.The diameter of the worm reducer gearbox is an important consideration. Its diameter should be equal to or slightly larger than the diameter of the grinding wheel or tool. This will affect the pressure angle. The pressure angle on a worm reducer gearbox depends on several factors, including its diameter and lead angle. The diameter of the grinding wheel or tool also has an effect on the profile of the worm.Worm gear reducer gearboxes are common. Many gear manufacturers have large stocks of these gear reducer gearboxes. Since gears are standardized, the mounting dimensions of worm gears are also common among manufacturers. This makes it easy to select a worm gear reducer gearbox for your application. In addition, the worm gear reducer gearbox is easy to install and maintain.

Worm gear reducer gearbox oil

Worm gear reducer gearboxes usually use gear oil. Several types of gear oils are available, including synthetic, polyalkylene glycol, and mineral oils. The oil used in the worm gear reducer gearbox must have the right viscosity for the gear. Some oils are more corrosive than others and should be avoided if the environment is toxic.The oil of the worm gear reducer gearbox must be protected against corrosion, wear and friction. It is best to choose a lubricant with low friction rate, high oxidation resistance and good anti-wear protection. While mineral oils are the most common type of lubricant, synthetic base oils can improve gear efficiency and reduce operating temperatures. This is because the Arrhenius rate rule states that the chemical reaction in the oil doubles for every 10 degrees Celsius increase in temperature.Worm gear reducer gearboxes are available in a variety of sizes and configurations. They are suitable for all kinds of machines and equipment. The sliding action between the worm gear and the output shaft produces high torque and high efficiency. If the transmission speed is low, the worm gear and output shaft can be combined for maximum efficiency.Worm gear reducer gearboxes require less frequent oil changes than other types of gear reducer gearboxes. However, regular oil should be changed every six months or 2,500 hours, whichever comes first. Also, it is a good idea to regularly monitor the oil level to prevent lubrication-related gearbox failures. It’s also wise to use synthetic oil, as it will last longer between oil changes.


editor by CX 2023-05-26

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